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 User Manual in Original 

USER MANUAL 

DISPERATOR AB  

Mälarvägen 9, SE-141 71 Segeltorp, Sweden 

Tel: +46 8 724 0160, Fax: +46 8 724 6070 

info@disperator.se, www.disperator.se

  

Dok. ref: User manual 500A-BS Rev. C 

FOOD WASTE DISPOSER 500A-BS EXCELLENT SERIES 

FOR SINK AND DISHWASHING LINE 

Product Description     Installation     Safety     Operation     Service 

Summary of Contents for EXCELLENT 500A-BS Series

Page 1: ...141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 info disperator se www disperator se Dok ref User manual 500A BS Rev C FOOD WASTE DISPOSER 500A BS EXCELLENT SERIES FOR SINK AND DISHWASHIN...

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Page 3: ...ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge of garbage within special areas 1 Discharge of the following garbage into the...

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Page 5: ...very 12 5 1 Documentation 12 5 2 Disposer and Assembly 12 6 Installation Instructions 14 6 1 Assembly of Disposer 14 6 1 1 Mounting of the Disposer with a BS Assembly 14 6 1 2 Mounting and Support aga...

Page 6: ...Check 20 6 5 2 Checks before Start Up 20 6 5 3 Final Mesures 20 7 Wiring Diagram 20 8 Safety Instructions 21 9 Operating Instructions 21 9 1 Start and Stop 21 9 2 Daily Cleaning 21 9 3 Trouble Shooti...

Page 7: ...installation and operation A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to ob...

Page 8: ...o be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as a...

Page 9: ...disposers are used in kitchens and galleys around the world providing an efficient and immediate removal of food waste whenever the need arises and thereby improving hygiene in the working environment...

Page 10: ...PERATOR 2 For connection to start stop unit including contactor and overload protector IP66 placed on wall bulkhead Start stop unit to be connected to main electrical safety switch see 1 3 3 ph unit w...

Page 11: ...rator se 4 Storage and Transport 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows Store the disposer in a dry and clean area where the relative humid...

Page 12: ...se 5 Included in Delivery 5 1 Documentation This User Manual Wiring diagram bill of material and component layout Safety instructions laminated Operating instructions laminated 5 2 Disposer and Assem...

Page 13: ...6070 Web page www disperator se Complete solenoid valve BSP Female including cable plug and coil with control voltage according to the delivery note Flushing nozzle with hose connection Line strainer...

Page 14: ...er outlet of the ball valve to the BS flange and disposer 6 1 2 Mounting and Support against Floor Floor plate Mounting of models 510A and 515A delivered without legs as standard The weight of dispose...

Page 15: ...Measure the height X mm between the flange of the mounting assembly and the floor Measure the height Y mm of the disposer without legs including the 3mm rubber seal Lay down the disposer carefully on...

Page 16: ...water trap from its position causing water leakage The torque protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of th...

Page 17: ...l allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to th...

Page 18: ...and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the figu...

Page 19: ...e having 1 5mm wires for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial n...

Page 20: ...redder of the grinder in the inlet opening of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5...

Page 21: ...s with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground Dry and sticky waste such as steamed rice pasta mashed...

Page 22: ...on the wrench and hit the bar with a hammer 6 Remove the jam release wrench 7 Remove any non grindable objects for example cutlery 8 Check fuses breakers Change reset if needed 9 Use the main electri...

Page 23: ...embly 4 pcs 26 Screw and washer housing assembly 2 pcs 29 Adjustable leg 3 pcs 520A 575A only 29 01 Screw for leg clamp 3 pcs 520A 575A only Spare parts not shown in drawing 04 Special grease for seal...

Page 24: ...tling of Disposer For below designation within brackets see enclosed wiring diagram and exploded view of the disposer in section 10 2 1 Use the main electrical safety switch to disconnect electrical s...

Page 25: ...osite one another under the rim of the shredder supported by the side of the end shield 13 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield...

Page 26: ...rrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classificatio...

Page 27: ...The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 9 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on t...

Page 28: ...shredder to the end shield by hammering 6 punch marks around the joint between these two articles 24 Put the rubber seal 05 on the stationary shredder 01 Make sure that it is centered 25 Wipe the sur...

Page 29: ...e the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated...

Page 30: ...Axle screw 1 pc 08 Seal for hood flange 1 pc 09 Rubber sealing compound 1 pc 10 Key for carrier 1 pc 22 Screw and nut for mounting the disposer 6 pcs 23 Screw for end shield 4 pcs 25 Nut and washer f...

Page 31: ...LLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 01 Stationary shredder 1pc 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 01 V ring se...

Page 32: ...orp Sweden Fax 46 8 724 6070 Web page www disperator se 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft 1p...

Page 33: ...asher for hood assembly 4pcs 26 Screw and washer housing assembly 2pcs 29 Adjustable legs 3pcs 31 Jam release wrench for rotary shredder 1pc 35 Complete solenoid valve with coil cable plug and fixatin...

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