DMC Hi Cap 54, Owner'S Manual

Page 1: ...OWNER S MANUAL Hi Cap 54 Grain Cleaner PNEG 1147 PNEG 1147 Date 3 1 02...

Page 2: ...Some regulations specify that no one under the age of 16 may operate power machinery This includes farmstead equipment It is your responsibility to know what these regulations are in your own area or...

Page 3: ...nnect all electrical power before servicing adjusting or lubricating the equipment 6 All electrical hook ups should be in accordance to the National Electrical Code 7 Ground all electrical equipment 8...

Page 4: ...ap cleaners are towed These pictures show the proper attachment of the chains to the cleaner tongue Each chain should be wrapped through and around the tongue handle before being hooked to the rear of...

Page 5: ...DMC 1004 E Illinois St Assumption IL 62510 Ph 217 226 5100 Please note 1 The decals on the page are not actual size 2 Keep decals wiped clean at all times 3 Decals must be replaced if they are destro...

Page 6: ...lation 32 33 Model 54 Grain Cleaner Drum Parts Breakdown 34 35 Model 54 Grain Cleaner Support Frame 1 and 2 36 37 Model 54 Grain Cleaner Support Frame Drawings 1 and 2 38 39 Model 54 Grain Cleaner Par...

Page 7: ...ith a load of grain in it THE ADJUSTABLE JACK STAND PROVIDES TWO FUNCTIONS 1 It enables you to hook the Model 54 to your prime mover very easily and 2 it also serves as a leveling jack when the Hi Cap...

Page 8: ...See Photo 39 20 PSI will give your tires maximum tire life and yet provide flotation for your Hi Cap while being towed at highway speeds Towing speed should not exceed 45 miles per hour When on a pub...

Page 9: ...6N0026 1 ACCESS BOX 54 HYDRAULIC CHART HC 10 3 206N0014 1 1 1 SCREEN BOX OUTSIDE 54 CHART HC 18 4 206N0015 1 1 1 SCREEN BOX INSIDE 54 CHART HC 19 5 206A0055 D 1 1 1 DRUM BUNDLE ASSEMBLY 54 6 206N0041...

Page 10: ...port using four 3 8 x 1 hex bolts lock washers and hex nuts A weld nut has been provided on the base of the side frame channel that set on top of the axle frame support Use two 3 8 x 1 hex bolts and l...

Page 11: ...ex head bolts lock washers and hex nuts See Photo 6 Bolts are to remain loose at this point Step 7 Level and square main frame assembly and tighten loose bolts from Steps 5 and 6 See Photo 7 Step 8 Bo...

Page 12: ...d front tongue trash pan bottom using six 3 8 x 1 hex bolts 3 8 SAE flat washers lock washers and hex nuts BE SURE side channels are even and square See Photo 11 Step 9 Bolt front brace extensions to...

Page 13: ...ge lock nuts See Photo 13 DO NOT TIGHTEN BOLTS Step 13 Continue by bolting other half of trash pan on to side rail and trash pan bottom Be sure side panel lays on top of front panel lip Use seven 1 4...

Page 14: ...the full thread bolt approximately 3 4 Continue by placing motor and motor mount channel to front brace Secure with one 3 8 x 5 hex bolt Do not tighten 5 bolt at this time Slide motor mount down front...

Page 15: ...arings Then bolt the bearing flanges outside of the support brackets using four 5 16 x 3 4 carriage bolts lock washers and hex nuts Finish by locking the bearing collars in the direction of the shaft...

Page 16: ...Shaft must be brought through pulley approximately 1 8 to be in proper position Check alignment with motor pulley Securely tighten set screws See Photo 24 Step 24 Install two A 66 drive belts between...

Page 17: ...ch box plate with 1 wood bearing for trash auger shaft into position using four 1 4 x 5 8 flanged head screws and hex flanged lock nuts Should wood bearing need alignment bolts holding bearing may hav...

Page 18: ...attached to idler arm Put rod through shield bracket hole Fasten the pulley and idler bracket to the grain cleaner using one 3 8 x 3 hex head bolt and 3 8 lock nut DO NOT OVERTIGHTEN THE ARM AND PULLE...

Page 19: ...lotted end of bar attached to the small ring Tighten securely See Photo 35 Step 37 To attach cone flow rings to the screen support bars bolt angle bracket to cone flow rings using shortest end of angl...

Page 20: ...and third piece of screen and continue process until the cone is completely covered NOTE Screens must be properly lapped so that during operation grain will be forced between the screen laps See Draw...

Page 21: ...tation Step 41 Place tumbling bar support ring approximately half way on to cone drum Next slide center drum ring and bearing locking collar to drum axle shaft with bearing collar to outside Leave loc...

Page 22: ...n of shaft rotation clockwise and the set screw tight Step 45 Bolt front drum support angle bracket to front wood bearing using two 3 8 x 1 hex head bolts lock washers and nuts Slide wood bearing and...

Page 23: ...Step 49 Bolt rear drum bearing to rear frame using two 3 8 x 1 hex head bolts lock washers and hex nuts After wood bearing is secured pull drum toward rear until front roll pin is against front bearin...

Page 24: ...ock washers and hex nuts Secure slotted end of brace brackets with two 5 16 x 3 4 carriage bolts 1 4 flat washers lock washers and hex nuts Tilt top of drum shield in or out for proper alignment Then...

Page 25: ...8 x 1 hex bolts lock washers and hex nuts install intake pan to brackets welded onto front frame See Photo 56 Step 60 Using one 5 16 round nylon spacer and two 6 x 1 1 8 round head machine screws and...

Page 26: ...en used with small galvanized cover and two 5 16 lock washers and hex nets See Photo 59 Step 63 Attach the two threaded shock mounts to the gear drive assembly using the two lower holes IF the trash a...

Page 27: ...ain Align the sprockets and tighten the idler See Photos 61 62 Attach the drive cover with the 10 x 3 4 self tapping screws NOTE LOWER FRAME BRACE REMOVED FOR PHOTOGRAPHIC PURPOSES Photo 63 Step 67 In...

Page 28: ...EENS ANY PORTION OF SCREEN THAT LAPS MORE THAN SIX INCHES SHOULD BE CUT OFF Photo 64 Step 70 Remove the screen tool and continue to place the remainder of the straps around the drum Do not overtighten...

Page 29: ...racket down and finish by securely tightening all the side panel bolts See Photo 67 Photo 66 Photo 67 Step 72 Lay discharge end of 5 auger into auger carrier Align hinge and insert hinge pin from lowe...

Page 30: ...ield up and remove Then firmly tighten 1 4 x 3 4 self tapping screws holding back panel Hook drive belt shield back to cleaner latching into position Step 75 Insert tongue in front portion of grain cl...

Page 31: ...both pieces into the upper end of auger flighting shaft BE SURE keyway is left exposed Finish by bolting together with two 3 8 x 2 Grade 5 bolts and 3 8 lock nuts See Photo 74 Step 3 Place auger head...

Page 32: ...DO NOT TIGHTEN AT THIS TIME See Photo 78 For units equipped with hydraulic drive see separate instructions Page 32 Step 7 Put two 5 16 x 3 4 carriage bolts lock washers and nuts through the motor mou...

Page 33: ...with 12 auger pulley and install B 48 V belts Adjust belt tension by raising the 1 2 nuts on the threaded bolt After belt tension adjustment has been made tighten all loose bolts of motor mount assem...

Page 34: ...oto 86 Step 17 Put tail cage hopper assembly on auger tube Insert end of auger shaft into wooden bearing Secure tail cage hopper assembly to auger by using two 2 strap brackets Be sure to put 2 strap...

Page 35: ...ds of the glide rod support bracket through the holes in the hopper and on to the pointed glide rod ends Fasten the latch to the hopper with two 3 8 flat washers and two cotter pins See Photo 91 Step...

Page 36: ...sembly by placing hair pin clips though holes of guide rods See Photos 94 and 95 Photo 94 Photo 95 OPERATE AUGER AND OBSERVE FOR PROPER ROTATION Change wire in motor for rotation correction Photo 96 B...

Page 37: ...ssembly outward Continue to unwind cable until enough slack is attained to take cable under 10 auger back up and over bottom pulley of lift assembly Reconnect cable to clevis pin See Photo 98 Photo 97...

Page 38: ...GING 5 TRASH AUGER TO OPPOSITE SIDE Remove both cleaner side panels Turn to page 20 of this Owner s Manual Start with Step 61 through 64 67 through 69 Photo 100 Photo 101 Trash Auger Right Side Trash...

Page 39: ...valves a main control valve which controls both cleaner unit and auger and a selector valve which controls the auger only The main flow control valve has two functions It is the on off control for th...

Page 40: ...channels using seven 3 8 x 1 hex bolts lock washers and hex nuts Leave bolt for front end of left side channel and front frame side Bolt will be installed later in the assembly Steps 6 through 16 See...

Page 41: ...pping screws holding small back panel shield Slide back panel shield to outside Hook hydraulic shield locating pins into upper shield holding bracket slide panel shield against hydraulic motor shield...

Page 42: ...st be placed between cleaner frame and drum as shown in Photo 108 Connect shortest hose to T on back of selector valve See arrow on Photo 107 Connect long hose to side of selector valve See Photo 108...

Page 43: ...MODEL 54 HI CAP DRUM 34...

Page 44: ...Discharge Shield 28 206B0058 1 Upper Discharge Shield 29 206B0099 2 Discharge Shield Brace 30 PT0130 3 Bearing with Eccentric Lock 1 7 16 Complete 31 PT0131 2 Wood Bearing 1 7 16 Complete 32 PT0226 1...

Page 45: ...36...

Page 46: ...37...

Page 47: ...38...

Page 48: ...39...

Page 49: ...eld 34 206B0037 1 Side Frame Channel Left 35 206B0038 1 Side Frame Channel Right 36 206B0051 1 Drum Belt Shield 37 206B0072 1 Front Frame 38 206B0076 1 Rear Frame 39 206B0078 1 Auger Lift Cable Assemb...

Page 50: ...oove 1 x 4 with set screw 119 PT0662 1 Pulley A Section Double Groove 1 x 8 with set screw 120 PT0697 1 Pulley B Section Double Groove 1 x 16 with set screw 121 PT0713 1 Flat Flanged Idler Pulley 1 2...

Page 51: ...t 3 8 x 5 205 2FH0870 1 Hex Bolt 3 8 x 5 1 2 206 2FH0911 2 Hex Bolt 1 2 x 3 207 2FH0979 76 Hex Flange Whiz Lock Screw 1 4 x 5 8 208 2FH0991 8 Hex Large Flange Whiz Lock Screw 5 16 x 3 4 209 2FH1038 1...

Page 52: ...mp Plastic Covered 13 1EL2119 5 Tie Strap 14 1 2 Long 14 1FH0734 1 Hex Lock Nut 1 4 15 1FH0763 5 Hex Nut 1 4 16 2FH0631 1 Carriage Bolt 1 4 x 3 4 17 2FH0809 2 Hex Bolt 1 4 x 2 18 2FH0811 2 Hex Bolt 1...

Page 53: ...44...

Page 54: ...0229 1 Wood Bearing 1 1 2 Diameter Bore 29 PT0401 1 Collar with Eccentric Lock 1 30 PT0420 2 2 Hole Bearing Flange 31 PT0424 2 3 Hole Center Flange Mount 32 PT0490 2 V Belt B 48 33 PT0684 1 Auger Pull...

Page 55: ...46...

Page 56: ...Chain Coupler 27 PT0203 1 Sealed Bearing with Eccentric Lock 1 28 PT0229 1 Wood Bearing 1 1 2 Bore 29 PT0401 1 Eccentric Locking Collar 1 30 PT0420 2 2 Hole Bearing Flange 31 PT0424 2 3 Hole Center Fl...

Page 57: ...48...

Page 58: ...49...

Page 59: ...mall 5 x 5 x 23 ga wire small 3 x 3 x 21 ga wire standard 4 1 2 x 4 1 2 x 21 ga standard SCREENS RECOMMENDED FOR CLEANING SEED SOYBEANS 3 x 3 x 17 ga wire 6 x 6 x 25 ga wire small 5 x 5 x 23 ga wire s...

Page 60: ...does not include labor installation or the delivery of replacement parts Electric motors are covered by the warranties of the respective manufacturers Electric service centers are located in all regio...

Page 61: ...n should be consulted before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Cent...