Dover Groen TDB Series, Operator'S Manual

Page 1: ...1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 fax 888 864 7636 unifiedbrands net PART NUMBER 141982 REV H 07 18 ...

Page 2: ...G PRODUCT TO ANOTHER CONTAINER WARNING DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP THIS COULD RESULT IN OVERLOAD AND FAILURE OF THE TILT MECHANISM AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND ...

Page 3: ...S SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHE...

Page 4: ...CRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 8 INITIAL START UP 9 OPERATION 10 11 SEQUENCE OF OPERATION 12 MAINTENANCE 13 15 COMPONENT REPLACEMENT 16 17 CLEANING 18 19 TROUBLESHOOTING 20 PARTS LISTS 21 25 SCHEMATICS 26 SERVICE LOG 27 REFERENCES 28 WARRANTY 29 30 ...

Page 5: ...In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off pressure relief valve and high limit pressure switch as safety features A heating indicator light pressure gauge and sight glass are provided for monitoring kettle operation A single electrical connection is required for installation KETTLE CHARACTERISTICS TDB 20 TDB 40 Kettle Capaci...

Page 6: ...on date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use CAUTION THIS UNIT WEIGHS 140 LB 64KG INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY When installation is to begin carefully cut the straps which hold the unit on the skid ...

Page 7: ... 1 Set the kettle in place and level it The base should be securely fastened to a table or work surface Four 3 8 16 N C threaded couplings are provided in the base of unit Installation under a ventilation hood is recommended 2 Once the unit is anchored to a mounting surface apply a small bead of silicone caulk around the perimeter of the kettle base and seal the joint 3 Provide electrical power as...

Page 8: ...l is low follow the instructions under Jacket Filling and Water Treatment in the Maintenance section of the manual 7 Ensure that the open end of the elbow on the outlet of the pressure relief valve is directed downward DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH TDB SUPPLY WIRE REQUIREMENTS THWN 75 THHN 90 COPPER ONLY ...

Page 9: ...Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF WARNIN G AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS A...

Page 10: ...r light indicates that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors in the support housing will make a clicking sound This is normal B To Transfer Product or Empty Kettle The kettle is designed and manufactured to be tilted in a controlled manner Grasp the insulated plastic ball firmly Mai...

Page 11: ...nt of heat and humidity released into the kitchen Use of a cover can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered for extended periods Make sure the plastic ball handle is secure on the lift off cover before using ALWAYS use the plastic handle to place or remove cover from the kettle Wear protective oven mitts and a protectiv...

Page 12: ...mmediately from basket into another container being sure to avoid contact with hot product and hot basket or g Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water draining from product Sequence of Operation The following action reaction outline is provided to help the user understand how the equipment works When the operator ...

Page 13: ...steam is directed down toward the floor Be sure and follow the instructions on the attached pressure relief valve tag c When the pressure vacuum gauge reaches a positive pressure reading of 5 PSI release trapped air by lifting the pressure relief valve ring for about one second Repeat this step then let the valve ring snap closed so the valve will seat properly and not leak 2 Pressure Relief Valve...

Page 14: ...o not use tap water If you are replacing treated water that was drained from the jacket prepare more treated water as directed below b Allow the kettle to cool completely Remove the pipe plug from the jacket fill assembly Pour in the distilled or treated water Using a funnel will help you in this process Hold the pressure relief valve open while you pour to let air escape from the jacket Continue ...

Page 15: ...frequently comparing the test strip with the color chart provided in the pH test kit If there is a problem distinguishing color use a pH meter d Use a measuring cup to add the compound so that you may record the exact amount used e The amount may be used again if the same water sources and compound are used in the future However it is best to check the pH each time treated water is prepared ...

Page 16: ...ve wires from contactor Starting on the bottom left hand side remove i T 1 one red wire ii T 2 two yellow wires iii T 3 two tan wires iv T 4 one blue wire c Starting on the top left hand side remove i L 1 red wire ii L 2 yellow wire iii L 3 two brown wires iv L 4 blue wire d From the two spade terminals on the rear of the contactor remove the left hand blue wire and the right hand green wire e Rem...

Page 17: ...le 90 b Align switch so arm on switch is pointed forward and down c Install the two mounting screws and nuts d Reinstall the red and blue wires on the bottom two spade terminals e Insure switch actuates when the kettle is returned to the upright position 12 Removal of Thermostat a Remove knob by pulling straight out b Remove the two screws securing the thermostat to the kettle skirt c Tilt kettle ...

Page 18: ... 12 d Film remover such as Klenzade LC 30 2 Precautions Before any cleaning operation shut off the kettle by turning the thermostat dial to OFF and shut off all electric power to the unit at a remote switch such as the circuit breaker WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS DO NOT USE A HIGH PRESSURE HOSE TO CLEAN THE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC 3 Procedure a Cl...

Page 19: ...e a high pressure spray h The outside of the unit may be polished with a recognized stainless steel cleaner like Zepper from Zep Manufacturing Company i When the equipment needs to be sanitized use a sanitizing solution equivalent to one that supplies 200 parts per million chlorine Obtain advice on the best sanitizing agent from your supplier of sanitizing products Following the supplier s instruc...

Page 20: ...r open element If element is defective call Groen Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short c Thermostat operation The thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle d Contactor to determine whether it is energized or stuck Kett...

Page 21: ... contact your Groen Authorized Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase Handle Assy 155839 See Page 24 for Pressure PN Gauge 15 57 37 17 31 4 32 19 21 17 ...

Page 22: ... 2 4 3 4 7 3 1 t h g i L t e k s a G 7 8 Screw 10 32 x 1 2 137766 26 Screw 1 4 20 x 1 2 Truss Hd ss 012700 9 1 6 5 0 0 6 1 8 3 x e H t u N 7 2 6 7 9 1 4 1 t e n i b a C r e v o C 9 5 3 7 7 3 1 p o t S r e p m u B 8 2 4 5 5 8 0 1 r o t a c i d n I l e v e L d i u q i L 0 1 0 7 0 5 0 0 d 1 2 1 3 SS a e H x e H w e r c S 9 2 155838 e l d n a H t f a h S 1 1 2 9 6 2 1 0 g n i R 2 1 5 0 0 7 3 1 n o i n...

Page 23: ...re applicable voltage and phase o N t r a P n o i t p i r c s e D y e K o N t r a P n o i t p i r c s e D y e K 1 Pressure Switch 096963 5 Cover NOT SHOWN 003141 2 Thermostat 012313 6 Gasket Bottom Cover NOT SHOWN 137969 3 Water Level Electrode 015589 7 Screw 20 x 1 NOT SHOWN 012597 4 Bracket 137736 8 Gasket Bottom Cover Screw NOT SHOWN 137968 4 3 2 1 ...

Page 24: ...model designation part description part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Gauge Compound Pressure w Dual 084208 3 Assy Water Fill Sub 137438 2 Valve Pressure Relief 50 PSI 097005 4 Elbow NPT 90 Deg Street Blk 096905 ...

Page 25: ...SHAKEPROOF LOCK 6 11 003490 BARRIER INSULATION 10 003122 SCREW 4 40 X 3 4 ROUND HD MACHINE 9 005056 SCREW 8 32 X 1 1 4 ROUND HD MACHINE 8 099901 PC BOARD MOUNTING POST 7 119823 FUSE 6 AMP CLASS CC 6 077840 FUSEBLOCK 1POLE30AMP 5 148102 CONTACTOR 3 POLE 24VAC COIL 30FLA 4 003888 TERMINAL BLOCK 3 POLE 3 002982 MICROSWITCH 15AMP125 250VAC1 2HP 2 122192 WATER LEVEL CONTROL BRD 1 147911 ASSY ELECTRICAL...

Page 26: ...26 Schematics 440V 3 Phase 60 Hz ...

Page 27: ...____ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call __________________________ Date Service Performed Performed By ...

Page 28: ...OTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 UNDERWRITERS LABORATORIES INC 333 Pfingsten Road Northbrook Illinois 60062 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 ...

Page 29: ...en Equipment was installed b the original purchaser user has continuously used suchWater Treatment System in connection with such Groen Equipment from the date of installation and c the commercial purchaser user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement recommendations of Groen and otherwise maintained such Oven or Steamer...

Page 30: ...ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY VIII Groen Equipment is for commercial use only If sold as a component of another O E M manufacturer s equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty Covers all Groen Equipment other than CapKol...

Page 31: ...R 121003 REV H 07 18 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2018 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary of Dover Corporation G ...