Draper AW200T, User Manual

Page 1: ...This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and operator safety together with longer life of the product itself AlI photographs and drawings in this manual...

Page 2: ... 1 3 UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lendi...

Page 3: ...CTION TO THE POWER SUPPLY 10 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 11 7 UNPACKING CHECKING 7 1 PACKAGING 12 7 2 WHAT S IN THE BOX 12 8 ASSEMBLING THE ARC WELDER 8 1 FITTING THE CARRY PULL HANDLE 13 8 2 FITTING THE WHEELS 13 8 3 FITTING THE FEET 14 8 4 ASSEMBLING THE FACEMASK 14 9 SETTING THE ARC WELDER 9 1 RATING PLATE INFORMATION 15 9 2 PREPARING THE WELDING CIRCUIT 16 9 3 ADJUSTING THE WELD...

Page 4: ... occurring is due to defective materials or workmanship repairs will be carried out free of charge This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent NOTE If the tool is found not to be within the term...

Page 5: ...º Dimensions 470 270 320mm Weight 21kg 4 3 HANDLING STORAGE Care must be taken when handling and lifting Dropping this machine will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotec...

Page 6: ...terials Beware of electric shock Avoid contact with earthed surfaces because they can conduct electricity if there is an electrical fault with the power tool Always protect the power cable and route it away from danger Keep bystanders away Children onlookers and passers by must be restricted from entering the work area for their own protection The barrier must extend a suitable distance from the t...

Page 7: ...ving parts clean oiled or greased handles clean and emergency devices working Wait for the machine to stop Unless the machine is fitted with a safety brake some parts may continue to move due to momentum Wait for all parts to stop then unplug it from the power supply before making any adjustments carrying out maintenance operations or just finishing using the tool Remove and check setting tools So...

Page 8: ...lding machine off and pull the plug out of the power socket as soon as you have finished working Switch the welding machine off and pull the plug out of the power socket before connecting the welding cables installing the continuous wire replacing any parts in the torch or wire feeder carrying out maintenance operations or moving it use the carrying handle on the welding machine Do not touch any e...

Page 9: ... does not cause problems Ask a competent expert for technical assistance if required Welding in conditions of risk If welding needs to be done in conditions of risk electric discharges suffocation the presence of inflammable or explosive materials make sure that an authorised expert evaluates the conditions beforehand Make sure that trained people are present who can intervene in the event of an e...

Page 10: ...ng label and compatible with the plug fitted If an extension lead is required use an approved and compatible lead rated for this appliance Follow all the instruction supplied with the extension lead Earthed This product requires an earth connection to protect against electric shock from accessible conductive parts in the event of a failure of the basic insulation Important On products exceeding 20...

Page 11: ...N 6 1 IDENTIFICATION Pull carry handle Welding current indicator On off voltage selector switch Thermal overload indicator Current adjustment control Electrode holder Direct fit earth clamp Wheels Feet Power on indication light ...

Page 12: ...uld be retained at least during the guarantee period in case the machine needs to be returned for repair Warning Some of the packaging materials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX As well as the arc weld...

Page 13: ... correct way around as shown Follow this with a further wheel washer and further spring clip the first wheel should now be securely on the end of the axle Pass the opposite end of the axle through the hole situated on the outer casing of the machine and out through the hole on the opposite side of the unit fig 3 Thread the third spring clip into the inner groove on the other end of the axle follow...

Page 14: ... of the side panels of the machine Using the 2 screws provided secure each foot to the underside of the machine base 8 4 ASSEMBLING THE FACEMASK FIGS 6 7 Locate the ridges on facemask handle into the corresponding slots on the facemask visor and gently push fit in place fig 6 Fit the facemask lens into the recess situated inside the facemask visor The lens is held in place by the 2 clips FIG 5 FIG...

Page 15: ...ntil the next tripping with the transformer at the operating temperature tr Cooling time running from thermal cutout tripping until the next reset with the transformer at the operating temperature A V Conventional welding current maximum and corresponding normalised voltage POWER SUPPLY DATA U1 Input voltage permitted tolerance 10 I1 eff Effective absorbed current I1 max Maximum absorbed current W...

Page 16: ...e welding position Indicatively the currents to be used with the different electrode diameters are listed in Fig 1 NOTE Do not force the adjustment flywheel as this could damage the welding machine Check the adjustment on the current adjustment indicator NOTE To strike the welding arc with the coated electrode brush it onto the piece to be welded and as soon as the arc is struck hold it constantly...

Page 17: ...n shelving that does not guarantee suitable ventilation Do not use the welder in any environment in the presence of gas vapours conductive powders e g iron shavings brackish air caustic fumes or other agents that could damage the metal parts and electrical insulation NOTE The electric parts of the welder have been treated with protective resins When used for the first time smoke may be noticed thi...

Page 18: ...er in good working condition The welder must be correctly ventilated during tool operation For this reason avoid blocking the air inlets After use disconnect the tool from the power supply and vacuum the ventilation slots If the replacement of the supply cord is necessary this has to be done by the manufacturer or his agent in order to avoid a safety hazard ...

Page 19: ... Read the instruction manual Warning Wear ear defenders During grinding operations WEEE Do not dispose of Waste Electrical Electronic Equipment in with domestic rubbish Class 1 appliance Must be earthed Attention Danger of electric shock Danger of fire Danger of explosion Danger of welding fumes Danger of ultraviolet radiation Danger of burning splashes 19 ...

Page 20: ...posed of according to national regulations Contact your local authority for details of collection schemes in your area In all circumstances Do not dispose of power tools with domestic waste Do not incinerate Do not abandon in the environment Do not dispose of WEEE as unsorted municipal waste Waste Electrical Electronic Equipment ...

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Page 24: ... U K Helpline 023 8049 4344 Sales Desk 023 8049 4333 General Enquiries 023 8026 6355 Service Warranty Repair Agent For aftersales servicing or warranty repairs please contact the Draper Tools Helpline for details of an agent in your local area YOUR DRAPER STOCKIST KCCH1115 drapertools com ...