DURA-BILT Deluxe Three -Season Sunroom, Assembly And Installation Instructions Manual

Page 1: ...WITHOUT NOTICE Check the material received Match your shipment with the Bill of Materials If there is a shortage or wrong material call Dealer Service immediately Safety is important Wear Safety Glass...

Page 2: ...Driver Bits with Magnetic Head 1 4 5 16 7 16 Drill Bits 13 64 1 4 Masonry Page 1 Fasteners Fastener Description 1 4 20 X 1 1 2 Bolt Locking Nut 12 X 2 Sloted Hex Head Screw 10 X 1 Hex Head Screw 12 X...

Page 3: ...Floor Channel Corner Joiner Wall Channel Wall Channel Trim Angle 1 X 1 Corner Brace Gable End Attach Angle 1 1 2 X 1 1 4 X 1 16 Side Wall Stiffener Angle 1 1 2 X 1 1 4 X 1 8 Panel Frame Universal Spac...

Page 4: ...Page 3 Room Assembly...

Page 5: ...of the Side Floor Channels Length of the Side Walls is from the back of the Wall Channel to the front of the Floor Channel The measurements in your Project Planner are these outside measurements If y...

Page 6: ...mportant to use the 3 x 4 x 5 triangle method again to be sure your Left Side Wall is at a right angle to the home 3 Measure distance between front corners It must be the same dimension as in your Pro...

Page 7: ...miter the Floor Channel sections Note If you are installing a room that Does Not have a solid panel at the home wall see page 12 Place Right Side Floor Channel sections on deck with outside of the Flo...

Page 8: ...g Shields and Fasten with 10 x 1 screws Page 7 All reasonable efforts must be made to make all the Floor Channel level Caution The mitered Corner pieces must match perfectly because the vertical Corne...

Page 9: ...and spaced 18 to 24 apart Final hole 2 from top 3 Apply a strip of 1 x 1 foam tape on the back of the Wall Channel along the full length of edge See Drawing 4 Position outside edge of Wall Channel so...

Page 10: ...installation The Solid Panels in each wall are there to provide the flexibility to correct any wall growing or shrinking beyond acceptable limits Installation of Wall Panels These instructions are wri...

Page 11: ...ws in Floor Channel at Panel Frame until Corner Joiner has been installed View from inside Enclosure 1 Before installation of the Door Panel the Floor Channel Side Walls must be cut for the Door openi...

Page 12: ...Door Modules As you continue to work from outside the room the basics of installing the Wall and Door Modules uses the same procedure as you have just used to install the first Panel Page 11 4 8 X 1...

Page 13: ...inst Line A that has been already established on page 6 then use a level to plumb the angle then attach to the home with 12 x 2 screws compressing the foam See drawing at right The foam fills in the g...

Page 14: ...s will allow for a proper fit in the Floor Channel See Illustration at Right 3 Drill 13 64 holes starting 2 up from the bottom and spaced 18 to 24 apart Final hole 2 from top 4 Apply a strip of 1 x 1...

Page 15: ...have been installed place Front Header that you assembled in Step 15 over the Front Enclosure Wall Note that Corners have been notched at top to accommodate Front Header 4 Level Front Header on the F...

Page 16: ...nds The Gable End Channel is provided in two parts to allow for easier installation of the Gable End when the Roof Panels have been previously installed 1 Cut the Gable End Channel to fit from the bac...

Page 17: ...d must be cut in half diagonally corner to corner Gable Ends must now be cut to fit See drawings below 5 Make the following measurements and mark them on the Gable End Follow this procedure for each E...

Page 18: ...im Angle Locate screws 1 2 from back of Angle 1 2 Place Wall Channel Trim against Wall Channel with one leg against home to cover weather stripping and caulking Caulk between house and Wall Channel be...

Page 19: ...ews Install and tighten all locking nuts on 1 4 20 X 1 1 2 bolts Use of Corner Braces may be optional Consider use of Braces as optional on Side Walls up to 12 in length Braces are recommended for Sid...

Page 20: ...racket on Side Wall Stiffener Angle where holes in Bracket and holes in Brace are aligned 4 Attach Corner Brace Bracket to Stiffener Angle as shown Use 2 12 X 3 4 self drilling screws Drill one 5 16 h...