Duratuf Ponsonby, Assembly Instructions Manual

Page 1: ...ASSEMBLY INSTRUCTIONS BASE SIZE 2 400m x 1 000m PONSONBY...

Page 2: ...se electronic tools with care Use a Safety Trip Switch It is easier and quicker if this shed is erected by two people SELECT YOUR SITE Your shed must be level Achieve this by either levelling the grou...

Page 3: ...1 000m 2 Lintel 45 x 45 H1 1 800m 1 Stud 45 x 45 H1 Yellow 2 295m 9 Stud 45 x 45 H1 Yellow 0 320m 2 Top Plate Packer 45 x 45 H1 2 400m 1 Nog 45 x 45 H1 0 910m 2 Nog 45 x 45 H1 1 132m 2 Nog 45 x 45 H1...

Page 4: ...m 110 Clouts 50mm 12 Rivets 3 2mm 60 Roll of DPC 75mm wide 30m 1 Touch up paint and brush 1 DESCRIPTION LENGTH QTY PART DIAGRAM CHECKED Corner Flashing 2 364m 4 1001 Door Top Flashing 1995m 1 1002 Doo...

Page 5: ...reated 2 400m x 0 955m 1 Plywood 17mm treated 0 165m x 0 045m 2 Joists 45 x 45 H4 2 310m 1 Joists 45 x 45 H4 0 865m 2 Aluminium Door Step Flashing 1 795m 1 Floor Screws 40mm 30 Floor Screws 75mm 15 DE...

Page 6: ...ller than the shed frame size which allows for a 10mm gap around the perimeter of the shed Concrete base to be a minimum of 80mm thick and at least 100mm thick around the perimeter Base should be at l...

Page 7: ...x 1132mm Nogs Select one 2400mm base plate Green one 2400mm top plate Red and three studs Yellow Lay out plates and three studs on a flat surface ensuring notches face outwards as shown Nail together...

Page 8: ...ct position Nail remaining two studs to inside of studs and top and bottom plates to make a double stud each side of doorway opening Nail lintel to studs using the 320mm studs to establish correct hei...

Page 9: ...ce the frame before rolling it over Position 910mm end wall nogs at correct height and nail in place The roof can slope either direction either falling to the front or falling to the back Determine wh...

Page 10: ...as an optional plywood floor fit floor now Using a hand saw remove base plate between door studs by cutting flush with inside of door studs as shown Using four 75mm screws screw 2310mm floor joist to...

Page 11: ...ase and is positioned directly on the ground you wont need to attached DPC on the base plate Using ten 30mm clouts attach 75mm wide DPC membrane to each corner as shown DPC should be level with top of...

Page 12: ...filings between two sheets Remove all metal filings before riveting Carbon in pencils reacts with the Zinc Aluminium coating on steel Use ink to mark steel CLADDING DETAIL Side View CLADDING DETAIL O...

Page 13: ...eet to frame Note screw approx 25mm back from end of sheet Corner flashing will cover screws when attached Repeat at the other end ensuring top of sheet is flush with top of top plate Screw sheet near...

Page 14: ...oor jamb flashing so top is level with underside of lintel Using tin snips knotch bottom of flashing around concrete or ply floor if required Attach using three 30mm clouts nailed to inside of stud an...

Page 15: ...sition of downpipe and mark a 30mm diameter hole in underside of spouting Note hole needs to be centrally above corner flashing and can be at either end Mark a 30mm diameter hole ensuring hole is as c...

Page 16: ...at using one 50mm clout predrill and nail roof sheet to upper top plate through rib of corrugate ensuring edge of sheet is 10mm in from the timber frame Note Use tek screws on lower edge of roof sheet...

Page 17: ...ing two rivets rivet ridge to corner flashing Push soft edge down into roof corrogations to prevent water penetrating under the ridge flashing Position barges as shown using six rivets rivet barge to...

Page 18: ...hand side C 2 Steel locking bars D 2 SMALL PARTS BAG CONTAINING Guide clips door size dependent E 4 10 Door handle and fixing to suit F 1 Bottom rail stops and 6mm screws G 2 Faceplate and lock assemb...

Page 19: ...sed across the opening to avoid gaps MEASUREMENTS Opening width As the standard door overlaps each side by 30mm or more the door should be 60mm wider than the 1800mm opening Opening height The door op...

Page 20: ...with handle 80 80 HEADROOM REQUIREMENTS FOR DOORS Headroom A minimum of 410mm of headroom is required If the door is installed lower into the opening than shown below additional loss of door opening...

Page 21: ...second bracket Re check levels then drill and fix as with first bracket PLACE DOOR ON BRACKET Do not cut plastic or packaging yet Using two persons and correct lifting techniques lift door onto the br...

Page 22: ...h the axle forward in the slots toward the opening and tighten the nuts firmly without overtightening TENSION THE SPRINGS Ensure that the bottom rail is at the 3 o clock position as shown Ensure both...

Page 23: ...that is level with the brackets B Slide four guide clips E into each guide C Position the bottom clip 200mm from the floor with the rest evenly spaced along the guide Position one guide over the edge...

Page 24: ...ith top of locking bar Slide bars through the guide slot then back onto lock arms Screw on securely using the counter sunk screws O Ensure that locking bars do not protrude more than 20mm beyond guide...

Page 25: ...Lock bar cover J WARNING Locking bar covers must be installed to prevent possible finger entrapment CLEAN UP Remove all swarf drill filings with a soft brush or rag Hose down roof and walls thoroughl...

Page 26: ...caution b With a person at each end of the door hold the axle firmly with a large pip wrench Stillson at least 450mm long c Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH d Move th...

Page 27: ...ercially available today However all exposed surfaces require some attention to guard against the premature onset of corrosion and any other harmful atmospheric effects In our atmosphere there are har...

Page 28: ...ose the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in either direction up or down then check 1 that the...

Page 29: ...ding fail to perform as specified above the liability of Riverlea Group Ltd shall in all cases be limited to replacing or repairing the defective product The balance of the original warranty will cove...