Dycon FS20, Manual

Page 1: ...FS20 FS213 Floor Scrubber Manual Please read this manual carefully and make sure fully understand before using Please keep this Manual for future reference Dycon Cleantec Co Ltd ...

Page 2: ...03 2 Main parts and function 06 3 Quick operation and pay attention to 08 4 Daily work 12 5 Battery placement and inspection 13 6 Common problems and solution 14 7 Control panel introduction 19 8 Maintenance 20 9 Product quality commitment 21 Part list 22 ...

Page 3: ... In the operation such as attention to the following matters you can achieve a multiplier effect very careful when operating the machine the regular maintenance of machines according to each machine to provide maintenance instructions please use the spare parts that supplied by Dycon when maintain the machine Special reminder The operator must be trained skilled in the operation of independent con...

Page 4: ...easier and faster It can make the dirt get off the floor quickly and take the dirt away from the site completely at the same time so as to protect your floor to the maximum extent and restore your floor to clean quickly The whole operation does not need to close the channel does not affect others to the greatest extent only needs one person to operate and can complete more than 23000 27000 Ft Hour...

Page 5: ...use injury if accidentally started When the battery shell breaks the acid will cause damage to eyes or skin If charger is not working properly due to it being dropped damaged left outdoors or exposed to water return it to Service Center Do not handle the plug or machine with wet hands Do not put any objects into openings Keep the openings unblocked Keep it away from dust lint hair and anything tha...

Page 6: ...otor V Watt 24 500 24 2 500 Brushpressure Lb 66 99 80 Squeegee Inch 32 39 Solution Tank Gallon 14 53 14 53 Recovery Tank Gallon 15 85 15 85 Batteries V AH 2 12V 100 2 12V 100 Type batteries standard GEL GEL Sound Level dBA 68 68 Weight with batteries lb 331 366 Run time per charge Hour 3 4 3 4 Cleaning Productivity Ft Hour 23680 8 27986 4 Machine sizes L W H Inch 49 61 22 05 43 31 48 82 25 98 43 3...

Page 7: ...ke sure the drain out hose cover is closed suction hose is connected with squeegee and close the recovery tank lid B Solution tank It is the tank to contain water or mixed solution Before your operation check whether any water or mixed solution is in the tank or not C Brush system The high performance brush motor and metal reduction gear mechanism drives the brush pad detaches the dirty things fro...

Page 8: ...control 7 with key power switch Storage battery original configuration floor scrubber are with high performance maintenance free battery meanwhile configure intelligent battery charger which controlled by micro computer and maximally improve product cost performance more convenient for user This product is a professional equipment need for training special operations special care the operator shou...

Page 9: ... the start level the machine stops 7 Turn the speed adjust knob to side you speed up the machine while to side the speed will slow down Turn off the brush motor before the brush is lifting Pay attention to before operate 1 For the first time using machine operator should be trained 2 in the process of the replacement of the new the original operator or supervisor to deal with the new operator to c...

Page 10: ... of water hold but pay attention to the water level so as not to clean liquid overflow Start work 1 Add water into solution tank assemble the brush pad or pad driver with mat then you can start your work and there are two styles for your reference If the working place is too large you can choose style 1 as the right figure shows 注水口注水 In order to protect the environment please try to reduce the am...

Page 11: ...can you do it Pay attention to 1 Never add any corrosive liquid such as sulfate hydrochloric and other high corrosive detergent into solution tank or the machine will be damaged severely 2 After charging power lock should be closed and remove the key temporary charge can not replace full charge such operations can severely shorten the service life of the battery The charger and the battery are mat...

Page 12: ...te can adjust by knob see the photo only FS20 9 keep the rubber clean to prepare a towel and pocket when the rubber blade stuck by debris clean in time When you want the machine to adjust to the forward direction turn the knob to the counter clockwise When you want the machine to be back in the direction of the machine turn the knob clockwise If squeegee and floor not be in 90 degree position it m...

Page 13: ...h flow of drainage system like right photo 7 in operation when the power is lower than specified value the machine will automatically stop working and there is a buzzer alarm at this time need to charger the machine Only close the key to stop the buzzer alarm if there is still small amount of work has not been completed you can reopen the key adopt single motor operation when the single motor oper...

Page 14: ...n this position during your whole operation or the floor will be damaged FS20 models only 5 Battery placement and inspection Batteries generally will be placed in the machine before leaving factory when received new machine please check if the machine is damaged during transportation release the fixing screw of water tank the machine shell could be backward rollover please check the following 1 Wh...

Page 15: ...e not good performance in suction water Rule out method adjust knob according to photo You want the machine to adjust to the left please adjust the knob counter clockwise you want the machine to adjust the right please adjust the knob clockwise face brush plate When the machine is in the process of feeling in the feel with this knob to adjust until the feel is appropriate loosen the lock nut adjus...

Page 16: ...ircuit board damage 6 water absorption effect is not good methods to observe the state of suction of squeegee and choose different methods to adjust the squeegee 1 in the smooth floor still water left after suction inspect if the rubber blade and floor are uniform contact rear rubber blade and the floor keep 90 degree to keep one side of rubber blade and floor contact when this side wear and tear ...

Page 17: ...ular interruption of charging the battery is placed after the end of electricity and other non standard battery charging etc all these bad habits speed up the battery damage if the battery has this situation in 6months from purchase the machine please timely communicate with dealer supply the photos of product series no and battery code as long as it is not human factor the factory is responsible ...

Page 18: ...ueegee a lot of foreign bodies will be blocked in the junction of suction pipe and recovery tank troubleshooting loosen the lock sealing ring that connect suction pipe and recovery tank put off the suction pipe 3 pull out the sealing strip appropriately then close the lid check if it can be sealed 12 the sound of suction motor is big suction is reduced Check 1 if there is dirt block the net of rec...

Page 19: ...overy tank cover properly and then close the cover to see if it can be sealed 15 The sound of suction motor is loud and the suction is reduced Check 1 whether the filter sponge at the air inlet of the recovery tank is blocked by dirt and clean the filter sponge 2 Whether the air outlet pipe of the suction motor is separated from the muffler 3 Open the muffler cover and clean the muffler silencing ...

Page 20: ...ments for inspection and maintenance Maintenance prompt signal can not be eliminated after a certain time will automatically shut down 5 working status display The model of the automatic water outlet has three kinds of status indication and the manual water outlet type has two kinds of state indication 6 brush switch control brush open and close 7 water valve switch Control water valve opening and...

Page 21: ...tem as shown in the right figure Weekly 1 Clean the filter screen at the air inlet and clean the filter sponge Do not discard the filter sponge If it is lost make up in time 2 Clean the vacuum hose wash with clean water or remove the hose for cleaning Monthly 1 Lubricate brush and squeegee lift mechanisms with light oil 2 Check for wear or damage of clutch plate brushes pads or squeegee blades 3 C...

Page 22: ...paired by others out of star dealer In addition consumables wheels rubber blade rubber strips brush pad holder is not in the scope of warranty Battery is a special commodity related to the operation of the standard use the warranty period is 6 months If the product is used for other purposes other than the product function the warranty is not valid Please read the product manual and maintenance ma...

Page 23: ... 04 suction hose assembly 05 squeegee assembly 06 squeegee lift assembly 07 chassis assembly 08 solution hose assembly 09 brush assembly FS20 10 battery plate 11 battery 12 solution tank 13 suction motor assembly 14 recovery tank 09B brush assembly FS213 07B chassis assembly FS213 ...

Page 24: ... 03 bracket 03 04 switch level 03 05 switch level socket 03 06 bolt M4x16 03 07 plate 03 08 back shell 03 09 control panel 03 10 switch button 03 11 bracket microswitch 03 12 microswitch 03 13 press board microswitch 03 14 spring 03 15 power switch 03 16 fuse cover 03 17 fuse chassis 03 18 bolt M8x90 01 1 recovery tank cap 01 2 sealing strip 03 01 drain out hose assembly 03 02 pipe clamp ...

Page 25: ...02 front press board 05 03 front rubber 05 04 squeegee main part 05 05 anticollision wheel 05 06 flat washer 05 07 anticollision wheel fixing screw 05 08 regulating screw of pressure dividing wheel 05 09 partial pressure wheel bracket lower 05 10 pressure spring 05 11 12 nut flat washer 05 13 partial pressure wheel bracket upper 05 14 partial pressure wheel 05 15 partial pressure wheel fixing scre...

Page 26: ...xle pin 06 07 squeegee lifting 1 06 08 adjusting screw 06 09 Lock nut 06 10 lifting wirerope 06 11 rotating arm 06 12 M8 nut 06 13 lifting arm 06 14 rotating handle 06 15 inner six angle M8 105 06 16 screw 06 17 flat shim 07 01 machine frame 07 02 universal wheel 07 03 wheel 07 04 rod bolt 4 07 05 metal plate 2 07 06 lift arm FS20 07 07 traction motor 07 08 link 07 09 padel 07 10 support ...

Page 27: ...sembly and part name 08 01 water valve 08 02 solenoid valve 08 03 hose 07 01 machine frame 07 02 universal wheel 07 03 wheel 07 04 rod bolt 4 07 05 metal plate 2 07B 06 lift arm FS213 07 07 traction motor 07B 08 link FS213 07 09 padel 07B 10 support FS213 07B 11 adjustment block ...

Page 28: ...ush bracket 09 08 adjusting bolt M12 09 10 brush motor 09 12 nut M12 2 09 13 flat washer 09 14 spring washer 09 15 screw M6 10 09 16 washer 09 17 175 brush head 09 18 fixing screw 09 19 brush 09B 01 bolt M8 50 09B 02 side pulley 09B 03 shell 09B 04 lid 09B 05 washer D8 09B 06 bolt M6 10 09B 07 brush driver 09B 08 brush pad 09B 09 bolt M8 16 09B 10 washer D8 09B 11 hose link 09B 12 hose 13 13 circl...

Page 29: ... water level pipe joint 2 12 06 water level pipe 13 02 motor fixed upper plate 13 03 fixed column long 13 04 elbow 13 05 suction motor 无刷 13 06 seal ring 13 07 cooling pipe 13 08 vacuum tube 13 09 fixed column short 13 10 Seismic column 13 11 motor fixed lower plate 13 12 flat washer 13 13 spring washer 13 14 screw 13 15 seal ring 13 16 vacuum cover 13 19 Fixed piece ...

Page 30: ...FS20 FS213 29 15 recovery tank assembly and part name 15 1 elbow 15 2 3 4 Air inlet filter cap assembly 15 5 recovery ank 15 8 Liquid level sensor ...

Page 31: ...FS20 FS213 30 TOOLOTS American warehouse 16300 Shoemaker Ave Cerritos CA 90703 TOOLOTS Houston warehouse 2523 Fairway Park Dr 510 Houston TX 77092 https www toolots com Dycon Cleantec Co Ltd ...