dymax BlueWave LED VisiCure 41062, User Manual

Page 1: ...BlueWave LED VisiCure User Guide LED Spot Curing System Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ...w for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contai...

Page 3: ... Assembly and Setup 8 Unpacking and Inspecting Your Shipment 8 Parts Included in the BlueWave LED VisiCure Spot Lamp System 9 Installation System Interconnect 10 Operation 12 9 Pin Connector I O Signals 13 Input Signals 13 Output Signals 14 Cleaning and Maintenance 15 Lightguide 15 Fan Filter 16 Fuse Replacement 16 Troubleshooting 17 Frequently Asked Questions 18 Spare Parts and Accessories 19 Opt...

Page 4: ... Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax adhesive Product Data Sheets PDS on our website Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives Safety Before continuing with the installation please read the following chapters of this manual for safety recommendations and instal...

Page 5: ...mbly process There are four common questions concerns related to light curing systems UV exposure high temperature surfaces ozone and bright visible light NOTE The energy emitted from the Dymax BlueWave LED VisiCure spot curing system is in the Visible portion of the spectrum To ensure that all safety aspects regarding operations of this equipment are addressed please review and follow information...

Page 6: ... or translucent light blocking plastics typically polycarbonate or acrylic are commonly used to create shielding where some level of transparency is also desired Flexible Film Translucent light blocking flexible urethane films can be used to quickly create workstation shielding This light blocking flexible urethane film is available from Dymax Call for assistance High Temperature Surfaces Surfaces...

Page 7: ...ng temperature The fan filter should be changed or cleaned frequently to prevent blockage and reduced ventilation airflow The air vents must not be covered or otherwise blocked A thermal shutdown sensor is provided for internal temperature control of the unit The unit s curing energy is emitted from a lightguide This guide can be hand held for complete mobility positioned into a fixture for repeti...

Page 8: ...ny manufacturing process it is advisable to incorporate a safety factor Control Process validation confirms a minimum acceptable intensity Users can then choose to operate at a higher available intensity level using the additional intensity as a cure safety factor or adjust the output to a specific intensity level To ensure consistent and repeatable process results it is advisable to monitor inten...

Page 9: ...e LED VisiCure Part Number Dependent on Power Cord Ordered 1 Footswitch PN 40402 2 UV Protection Goggles PN 35285 3 2 mm Hex Wrench PN 38656 4 Flat Blade Screwdriver PN 39695 5 BlueWave LED VisiCure User Guide PN 41065 6 Snap In Clip PN 39667 Filter Media PN 40008 Power Cord 7 Model 41062 Standard 120V North American Power Cord Model 41063 Type G Plug Model 41064 No Power Cord Note For European cu...

Page 10: ...Lightguide to verify that no foreign material is present NOTE Dymax liquid filled lightguide ends can be cleaned with isopropyl alcohol to remove foreign material and outgassing deposits Fully insert the large end of the Lightguide into the Lightguide Mount on the front panel NOTE When properly seated a light click may be heard and or felt Figure 5 Lightguide Mount Set Screw If desired the Lightgu...

Page 11: ...ED system The unit may be powered down and powered up again immediately without causing any negative effects 6 Activate an exposure cycle by pressing on the Footswitch With the Timer Manual Selector Switch located on the front panel of the unit in the manual position the exposure time is controlled directly from the Footswitch In the timed position operation is determined by the setting displayed ...

Page 12: ...ated on the front panel of the BlueWave LED VisiCure is factory set to the most common operating mode and recommended operation of the timer with the BlueWave LED VisiCure The front panel of the timer contains an LED display and keypad The LED display has a reset indicator key protect indicator output indicator preset value set value and timing operation indicator A brief description of each displ...

Page 13: ...ndition persists consult Dymax Customer Service for further assistance If the lightguide is not fully seated into the unit or if it becomes dislodged by as little as from the Lightguide Mount the Safety Interlock Switch will terminate power to the LED Re seating the lightguide will automatically re activate it No user serviceable parts exist within the enclosure The LED does not employ an automati...

Page 14: ...he output Output Signals The output signals are all opto isolated signals Each signal has an NPN output transistor The emitters of all output transistors are tied together and connected to the PLC common on DB9 Pin 2 Each individual output signal line is connected to the collector of each transistor When the transistor is turned on this provides a ground to the PLC system that can be used to enabl...

Page 15: ...er threshold the PCB will re enable current to the LED NOTE If this fault occurs check for proper airflow into and out of the unit Also verify that the air filter is clean Figure 9 9 Pin D Connector I O Signals Cleaning and Maintenance The BlueWave LED VisiCure was designed to operate with minimum maintenance Follow the schedule below to assure top unit performance Lightguide Clean the lightguide ...

Page 16: ...ap on cover from the rear of the fan Figure 10 Cooling Fan Filter Cover Fuse Replacement The unit is supplied with two Fuses that are installed in the Power Receptacle To remove the Fuses unplug the unit and remove the Fuse Holder with a small screwdriver Remove the Fuses from the Fuse Holder and install new Fuses Replace the Fuses with 2 0 Amp fast blow types Dymax PN 37236 or equivalent Reinstal...

Page 17: ...ime The intensity adjustment is set too low Use a radiometer Dymax ACCU CAL 50 LED to measure the output intensity Adjust the setpoint to the desired intensity The transmission loss in the lightguide is too great Compare the lightguide output against a new lightguide or use a Dymax lightguide simulator to determine the transmission loss Replace the lightguide There are contaminants on the lightgui...

Page 18: ...ator to determine the efficiency C The intensity adjustment is set incorrectly Turn the knob fully clockwise for the maximum intensity out D The connections or signals applied to the DB9 connector are incorrect Verify that the safety and intensity input lines are not shutting down current to the LED Q Why does my BlueWave LED VisiCure unit seem to run very hot A Replace the fan filter media on the...

Page 19: ...8 Liquid D Lightguide 5 mm x 1 M 5720 Liquid D Lightguide 5 mm x 1 5 M 5721 Liquid D Lightguide 8 mm x 1 M 5722 Miscellaneous Carry Case with Foam Inserts 1 40009 1 40010 2 40011 1 40012 Spare Replacement Parts Item Part Number Fuses Fuses F2 0 amp 37236 Fan Fan 40034 Fan Assembly 40004 Fan Filter and Holder 40460 Fan Filter Media 40008 Footswitch and AC Power Cords Footswitch 40402 Power Cord Nor...

Page 20: ... Digital timer up to 99 99 seconds manual or timed exposure Activation Footswitch or PLC I O Port 9 Pin D sub miniature connector Signals PLC Integration Inputs 24VDC activate safety interlock output adjust Outputs LED lit lightguide inserted output setpoint over temperature Cooling Filtered fan arrangement Housing Dimensions 5 4 x 8 5 x 8 8 13 7 cm x 21 6 cm x 22 3 cm Weight 5 40 lbs 2 45 kg Unit...

Page 21: ... is due to the use of an ozone blocking quartz bulb envelope See Ozone 1 Ultraviolet A UV A UV of long wavelength from within approximately 400 to 320 nm of the spectral band 2 Ultraviolet B UV B UV of medium wavelength from within approximately 320 280 nm 3 Ultraviolet C UV C UV of short wavelength below 280 nm typically 280 200 nm a large amount of this energy is present in sunlight 4 Visible Li...

Page 22: ...r improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITH OUT WRIT...

Page 23: ...ntensity Control Feature 7 Maintenance 15 Fan Filter 16 Fuse Replacemet 16 Lightguide 15 Operation 12 Optional Equipment 19 Parts Included 9 Product Overview 7 Safety 4 Safety Symbol Index 5 Safety of UV Light Bright Visible Light 6 High Temperature Surfaces 6 Ozone 6 UV Exposure 6 Spare Parts and Accessories 19 Specifications 20 Support 4 System Connections 10 Troubleshooting 17 Unpacking 8 UV Ex...

Page 24: ...or the protection of property and persons Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent Dymax Europe GmbH recommends that each user adequately test its proposed use and application of the products before actual repetit...