E-Tech M 36 Flex, Installation, Operation & Maintenance Manual

Page 1: ...E Tech M 36 Flex A1009184 664Y8500 A EN Single and Three phase Mobile Electric Boiler Installation Operation Maintenance Instructions for the Operator and the Owner ...

Page 2: ... Hydraulic Connection 24 Recommendations to prevent corrosion and scaling 24 Moving the appliance around 25 Defining the Deployment Location 25 Deployment Procedure 25 Filling the System 26 Starting Up the Appliance 26 Saving Parameters to an External Drive 28 Using the Screed Drying Function 29 Tear Down 31 Tear Down procedure 31 Conditioning for Moving around 31 Appliance storage 31 Draining the...

Page 3: ...ction for the correct op eration of the appliance or the system General remark For the operator on site the owner For the owner specialist Pressure Temperature Empty weight Weight with water Touch Standard toolbox Discard packaging according to local recycling regulations End of life disposal of the product Symbols and icons displayed on the appliance screen are described in Legend of Symbols on p...

Page 4: ...ctions contained in this technical manual This appliance must be inspected regularly to detect any loose connections and damages in electrical wires cables or connectors or hydraulic connections and piping Any issue must be correctedand orreportedtotheappliancesupplier Damaged components must be replaced by approved genuine spare parts Water leaking from hydraulic connections or valves can cause p...

Page 5: ... phase environment with powers ranging from 3 to 36 kW It can be connected to a high temp or low temp heating system to an external hot water tank heated through primary circuit or be used for screed drying The E Tech M is equipped with an internal circulating pump and with temperature sensors on the supply and return circuits The standard built in safety equipment are the following safety valve a...

Page 6: ...onal bumper 8 Flex power supply socket 9 Water supply connection 10 Water return connection 11 Filling Drain valve 12 Circulating pump 13 12L expansion vessel 14 USB socket 15 Control panel with LCD touch screen 16 On Off Switch Mode selector 17 Temperature sensor return circuit 18 Pressure sensor 19 Safety valve 20 Inspection cleaning connection ø 1 21 Automatic air vent with drain hose 22 Temper...

Page 7: ...ctors 3 Cut out fuses heating elements 4 Cut out fuse pump 5 Pump contactor 6 General contactor 7 Flex power supply socket 8 24Vdc power supply cut out fuse 9 24Vdc power supply 10 24 Vdc power supply distribution 11 96 C high limit switch manual reset 12 Controller PLC 6 6 5 5 10 10 12 12 12 12 9 9 8 8 EN General Information ...

Page 8: ...hrough a user friendly touch screen See Legend of Symbols below for an explanation of the icons and to Using the Controller on page 10 for access to the relevant functions and set up USB socket Location where to plug in a USB stick and save parameters The socket is protected by a hinged cover that must be kept closed when no USB drive is installed Main Screen Indicates pump related information gre...

Page 9: ...ccess the Advanced parameters of the appliance access locked by code Access to Advanced parameters after unlocking with access code Saved file s containing the error log of the appliance Saved file s containing the sequence in Drying mode File s generated automatically when a screed drying sequence is launched Access to the statistics about the life and usage of the electrical compo nents C Access...

Page 10: ...ttings Max power allowed with the installed power cable 1 2 3 5 4 Error s in the system HEATING SETTING Activation Deactivation of the Heating function Definition of supply water setpoint from 15 C to max temp 3 C Heating 85 C using the up down arrows 1 Touch the various icons marked below to access the relevant pages and functions The basic screens presented in this section are for the Heating mo...

Page 11: ...on changes the time interval defined for a division ERROR POP UP MESSAGE Displays the error code and the explanation of the error Indicates the corrective action Also see Error messages Problems and Solutions on page 40 for more information ERROR DESCRIPTION PAGE Displays the error code and a description of the prob lem Displays the boiler status before the error occurred In some cases when the er...

Page 12: ...are version indicated on the right side of the screen Touching the icon allows to access the delete function for Drying files only through the use of a code only for Refer to Advanced file manage ment on page 15 5 OPERATION SETTINGS Allows to define the pump flow rate 55 75 or 100 Allows to set up the boiler power in steps of 3 kW The max power depends on the connected power cable Allows to define...

Page 13: ... name their date of creation and size Number of files is max 150 for all file types except SEQ limited to 4 Each file can be saved on a USB stick using the icon All the files can be saved on a USB stick using the ALL icon DATE AND TIME SETTING Set the date using the up and down arrows Set the time using the up and down arrows Validate by touching to save the changes STATISTICS Indicates the total ...

Page 14: ...pliance Advanced Operation Settings see page 15 U S B Advanced USB menu see opposite page Statistics to acces the screen showing the usage remaining lifetime of the appliance components See page 13 To open the QR code screen and access the online version of this manual Clock menu to access the Date and Time Setting screen see page 13 Indicates if the internal memory is available or not To access t...

Page 15: ...by default at 5 C Validate by touching to save the changes ADVANCED USB MENU Gives access to the 3 file types that can be saved to the external USB drive Touching any of the icons opens the Advanced file management screen see below ADVANCED FILE MANAGEMENT Allows to scroll through the existing files identified by their name their date of creation and size Number of files is max 150 for all file ty...

Page 16: ...ng element type kW 6 2x3 kW Number of heating elements 6 Electric protection IP 23 primary L 13 Primary circuit expansion vessel volume L 12 Max bar 3 Min bar 0 7 C 85 C 55 kg 60 kg 80 DIMENSIONS CHARACTERISTICS Dimensions in mm 960 374 1116 483 526 512 Ø260 440 ØG3 4 M Quick connect adapter ØG3 4 M Quick connect adapter Ø3 4 M IP66 FlexPower 1 PH 3 PH EN Technical Specifications ...

Page 17: ...1 gG 16A T1 L2 T2 L3 T3 20 A 2 AC1 1 4 3 6 5 8 7 K 4 20 A 2 AC1 1 4 3 6 5 8 7 K 5 QF 5 L2 gG 16A T2 20 A 2 AC1 1 4 3 6 5 8 7 K 6 QF 6 L1 gG 16A T1 L2 T2 L3 T3 QF 1 L3 gG 16A T3 20 A 2 AC1 1 4 3 6 5 8 7 K 1 PE 1 3 5 2 4 6 X1 X1 d1 d2 c1 c2 b1 b2 b3 e Power input connector assembly XPE b4 Commande R4 A A R4 B B R1 A A R1 B B R2 A A R2 B B 1 3 22 d c b a e R1 R2 R3 R4 R5 R6 a b XN EN Technical Specif...

Page 18: ...Br Br Y Gr B B Y Gr B B B B B Br Br 1 3 2 4 1 Pump 2 Power switch Mode selector 3 60 C high limit switch auto reset 4 96 C high limit switch manual reset 5 USB socket 6 Controller 7 24V transformer 8 HMI power supply 9 HMI Modbus 10 Pump PWM 11 Return temp sensor 12 Supply circuit temp sensor 13 Water pressure sensor CONTROL WIRING DIAGRAM EN Technical Specifications ...

Page 19: ...I3AI4 AI5 AI6AI7AI8Gnd 5V 24V O Bk V G O d c b a e Com a1 a3 a4 a6 a2 a5 W DI3DI4DI5 DI6 DI7 DI8 Com DI1 DI2 V G Gnd AO1 AO2 AO3AO4 Gnd Br X8 1 Bk X8 2 3 1 2 3 4 5 6 7 8 9 FG PE V V R Gn W Br R Br Gr Br W Gr Br Gr Br Gr Br B Bk Bk B Y Gr R Bk R Br B Y Gr Y Gr Y Gr Bk 1 2 4 5 3 6 1 3 5 4 2 6 6 5 7 8 9 11 10 12 13 B Blue Bk Black Br Brown G Grey Gr Green Or Orange R Red V Violet W White Y Yellow Y G...

Page 20: ...tructed location before removing the packaging REMOVING THE APPLIANCE FROM THE PACKAGING Before lifting the boiler out of the packaging ensure that the installation area is level and clean and that it is free of obstacles that would make the preparation tasks difficult or unsafe To prevent the appliance covers from being damaged during preparation it is recommended to place a clean covering plasti...

Page 21: ...MPER For ease of operation the optional protection bumper should be installed before installing the wheels To install the optional protection bumper the appliance must lie on the floor as shown below 1 2 13 INFLATING THE TIRES EN Preparation ...

Page 22: ...22 INSTALLING THE WHEELS 10 cm 1 2 X2 X2 A B Wheel to be installed with valve located outwards for easy access EN Preparation ...

Page 23: ...le The mains socket must be protected by a 2 way switch and a fuse or circuit breaker of the recommended rating so as to be able to shut power down when servicing the appliance or before performing any operation on it Isolate the external electrical supply of the appliance before performing any operation on the electrical circuit and disconnect the power cable from both the mains and the appliance...

Page 24: ... flush it to remove any residues Check the general condition of hoses pipes and connections Correct any defect General remark The circuit illustrations are basic principle diagrams only Not all required safety devices and accessories are represented RECOMMENDATIONS TO PREVENT CORROSION AND SCALING Prevention Principles 1 Flush the existing system before installing the ap pliance 2 Limit the fill f...

Page 25: ...s using the quick connect adapters 4 Follow on tasks 1 Fill the system refer to Filling the System on page 26 MOVING THE APPLIANCE AROUND DEFINING THE DEPLOYMENT LOCATION If the appliance was in operation perform tear down procedure before moving it around Refer to Tear Down on page 31 To move the appliance around make sure that The tire pressure is sufficient the required pressure is stamped on t...

Page 26: ...he electrical supply from the mains Start up the appliance Low temp screed drying connection High temp connection 2 2 3 3 1 1 2 2 4 4 3 3 2 2 1 1 4 4 2 2 STARTING UP THE APPLIANCE Essential recommendations for safety Set the water temperature in accordance with usage and local plumbing codes Make sure that the heating circuit filling valve is closed once the starting up process is complete Make su...

Page 27: ...s running for a few minutes to bleed the air from the system Purge sequence 5 Minutes 275 s 8 At the controller request bleed the air from the system by ac tuating the manual air vent Stop as soon as water comes out 9 When finished Touch Done 10 The main screen is displayed 11 Close the valve of the filling hose 3 12 Close the valve of the boiler connection 1 13 Disconnect and remove the temporary...

Page 28: ...enu see page 13 5 Touch the required icon depending on the parameters that need to be exported Refer to page 13 for more information about this function The data will be exported as CSV files 1 1 6 A confirmation screen will be displayed while the data is written on the external drive A green circle indicates the progress of the operation Do not remove the USB stick from the socket while this scre...

Page 29: ...s access to Screed Drying Definition on page 30 Touching the icon allows to access advanced functions i e adjustment of screed drying parameters through the use of a code only for Refer to Advanced setting menu on page 30 1 2 To Settings menu Access to info graph WATER TEMP INFORMATION GRAPH Displays the supply and return temp in a graph Possibility to zoom in out for a clearer view on the time ax...

Page 30: ...VANCED SETTING MENU All the main functions are identical to those described on page 14 Touching the icon gives access to the screed drying definition screen see above Touching the C icon allows to access the screed drying sequence programmation screen see below SCREED DRYING PROGRAMMATION This screen allows to change the parameters of the selected screed drying program Definition of a temperature ...

Page 31: ...rocedure 1 Drain the water from the boiler if required Refer to Drain ing the Appliance and the System on page 32 2 Disconnect all hydraulic piping and electrical connec tions Refer to Tear down procedure on the left 3 If the appliance is dusty dirty clean it Refer to Cleaning the Appliance on page 38 for the cleaning instruc tions 4 Check the pressure of the tires Inflate them as required Refer t...

Page 32: ...ction 1 and place the other extremity of the hose to the sewer To empty the appliance only but not the system close the supply and return valves on the boiler before proceeding to the following step Also isolate the system circuits 2 Open the draining valve 1 and allow the water to flow out 3 Actuate the manual air vent 2 4 Once the water stops flowing close the boiler draining valve 1 and both st...

Page 33: ...a time Regularly during oper ation X Check that there is no water on the floor under the boiler Regularly during oper ation X Check that no error code is displayed on the control panel Solve the problem using the Troubleshooting section of this manual or call your appliance supplier Regularly during oper ation X X Check the pressure and condition of the tires Inflate the tires as required or repai...

Page 34: ...le The removal process is the same for both sides For installation of panels perform the process in reverse order 3 X4 x2 Front Panel Rear Panel Right Side Panel The power cable must be disconnected from the appliance to be able to actuate the bottom latch and open the front panel EN Maintenance ...

Page 35: ...tallation place thumb screw with flat side outwards A B X2 4 x4 x2 x4 x2 Top Panel Protection cover Lift slowly the top panel and make sure to disconnect both cables from the back of the control panel EN Maintenance ...

Page 36: ...required refer to Starting Up the Appliance on page 26 RESETTING THE HIGH TEMP LIMIT SWITCH Set up conditions Boiler shut down through the main power switch External power supply isolated through the external elec trical box Boiler cooled down to 60 C or reset is not possible Procedure 1 Open the left access panel Refer to Removing and In stalling the access Panels on page 34 2 Push on the safety ...

Page 37: ...tch Power cable removed Boiler disconnected from water circuits Procedure 1 UNBLOCKING THE PUMP Set up conditions Boiler shut down using the main switch Procedure 1 Insert a cross head screwdriver through the left opening of the bottom protection panel pump access opening to access the pump screw 2 Turn counterclockwise until the pump unblocks Follow on task s 1 Restart the boiler as required Refe...

Page 38: ...eaning connection and the draining valve 4 Reinstall the access panels refer to Removing and In stalling the access Panels on page 34 5 Using a clean soft cloth and clear water wipe the exterior of the boiler Follow on task s None REPLACING THE EXPANSION VESSEL Set up conditions Boiler shut down through the main power switch Power supply cable disconnected from the mains and the boiler Boiler empt...

Page 39: ...trol cables 1 from the pump 4 3 Disconnect the upper and lower connections 2 4 Remove the pump 4 and discard the seals 3 Some water may still come out of the water circuit when removing the pump 5 Install a new pump 4 and seals 3 on the boiler connec tions 1 6 Reconnect all cables 1 to the pump 4 7 Make sure that all connections are tight Follow on task s 1 Fill the boiler refer to Filling the Sys...

Page 40: ...nternal temperature delta is too high Please check the condition of the pump Checks the temperature difference between the inlet and the outlet DELTA_T OUT IN at the start of a mode CH or DR If the temperature DELTA_T is DELTA_SETPOINT 40 C by default the controller blocks the rise in temperature for 2 minutes If the temperature DELTA_T has not decreased the boiler stops heating and displays an er...

Page 41: ...nversion or an inversion of the temperature sensors at the PLC level This makes it possible to protect against big differences in temperature between the input output It also makes it possible to detect an anomaly at the level of the pump This helps prevent power supply problems faulty not present fuses If you switch quickly between CH and DR mode the boiler PLC DSP does not propelly switch off De...

Page 42: ... error Hardware Protection Error TOD 60 C E22 The number of files on the internal memory has exceeded the limit Please free up memory Too many files in the internal memory please free up some space E23 The supply sensor is defective Please replace it Supply sensor is cracked check if the sensors have a high temperature variation 30 C in 0 5 seconds E24 The return sensor is defective Please replace...

Page 43: ... water from boiling This protects the system Hardware safety to prevent the boiler from going above 60 C this protects the system and the concrete floor Check whether the NTCs are in the correct temperature range to protect the equipment Check whether the NTCs are in the correct temperature range to protect the equipment Check whether the NTCs are in the correct temperature range to protect the eq...

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