E-Z-GO Terrain 250 - Electric, Owner'S Manual

Page 1: ...622018 Owner s Guide ISSUED JULY 2011 REVISED JUNE 2012...

Page 2: ...service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule R...

Page 3: ...ht to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised...

Page 4: ...ate of self discharge varies depending on the ambient temperature the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls bel...

Page 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Page 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 4 GENERAL OPERATION 1 5 M...

Page 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 9: ...that could result in an unsafe condition Observe these NOTICES CAUTIONS WARNINGS and DANGERS be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazar...

Page 10: ...important to the SAFE USE AND OPERATION of the product All customers should adhere to this SAFETY RESTRICTION in connection with the use of all E Z GO products new and used the Distributor or Dealer h...

Page 11: ...he vehicle in a responsible manner and maintain the vehicle in safe operating condition read and observe all warnings and operation instruction labels affixed to the vehicle follow all safety rules es...

Page 12: ...skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as...

Page 13: ...ndshields do not provide protection from golf balls or other flying objects EGWHL14 28203G01 614068 28203 G01 AUTHORIZED REPRESENTATIVE IN EC IS RANSOMES JACOBSEN LTD WEST ROAD IPSWICH SUFFOLK IP3 9TT...

Page 14: ...D LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Page 15: ...NALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO...

Page 16: ...E Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FO...

Page 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Page 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 19: ...horoughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO TERRAIN 250 Vehicle Specifications 2 3 TERRAIN 250 Vehicle Dimensions 2 4 TER...

Page 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 21: ...l System Batteries Qty Type Key or Pedal Start Speed Controller Transaxle Gear Selection Rear Axle Ratio Shunt Wound 3 0 HP 2 2kW Continuous 48 Volt Six 8 Volt Deep Cycle Pedal Start Battery Charger 4...

Page 22: ...miliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 49 0 in 126 0 cm Rear 38 0 in 97 0 cm Front 37 0 in 94 0 cm TERRAIN 250 7 5 in 19 0 cm 48 5 in 123...

Page 23: ...al to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TURNING CLEARANCE DIA Approx 18 9 ft 5 76 m RECOMMENDED MAX RAMP GRADE 25 or...

Page 24: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 25: ...ral Information 3 3 Key Switch Headlight Switch 3 3 State of Charge Meter 3 4 Direction Selector 3 4 Accelerator Pedal 3 4 Brake and Park Brake 3 4 Horn 3 4 Front Seats 3 5 Hip Restraint 3 5 Hour Mete...

Page 26: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 27: ...do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt battery pack A DC to DC converter is required for accessories that require voltage other than 48 volts to oper...

Page 28: ...t of the accelerator pedal will release the park brake and may cause the vehicle to move which could result in severe injury or death With the key switch ON depressing the accelerator pedal starts the...

Page 29: ...ts are designed to help keep the occupants properly positioned in the event of sudden vehicle position changes 10 Hour Meter The hour meter indicates total hours of operation If the vehicle is equippe...

Page 30: ...e switch ing the Run Tow Maintenance switch to the Tow Maintenance position When in the Tow Maintenance position the Anti Roll Back and Walk Away safety features of the system no lon ger function Befo...

Page 31: ...when operating loaded vehicle Do not permit any one to ride in the bed Do not drive the vehicle with the load bed raised or with the tailgate unsupported When using a load bed be sure to avoid backing...

Page 32: ...3 8 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 33: ...Codes 4 5 Maintenance Instructions 4 6 OPERATING THE VEHICLE 4 6 TERRAIN 250 48V TruCourse Technology 4 7 General 4 7 TruCourse Technology System Performance options Diagnostics 4 8 Changing Performa...

Page 34: ...place on an ongoing basis In order to obtain correct components for the vehicle the manufac ture date code serial number and vehicle model mustacture date code serial number and vehicle model must be...

Page 35: ...CE CHART must be performed The vehicle batteries must be fully charged before initial use Check for leaks that could have developed in shipment from the factory Check for correct tire inflation See GE...

Page 36: ...te ventilation The charger should also be placed in an area that will be relatively free of dirt mud or dust since accumulations within the fins of the charger will reduce their heat dissipating quali...

Page 37: ...steady GREEN the batteries are fully charged and the charger may be unplugged although not necessary The charger may be left plugged in for long periods of time to maintain the batteries charge level...

Page 38: ...tery cell after charging and add distilled water as required to the level specified by the battery manufacturer Follow the safety instructions recommended by the battery manufacturer 2 Make sure the c...

Page 39: ...the area behind the vehicle before operating in reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehicle is in motion TERRAIN 250 48V TRUCOURSE TECHNOLOGY SYSTEM...

Page 40: ...agnostic mode to ease troubleshooting Changing Performance Options The performance option may be changed if the existing option is not compatible with the terrain that the vehicle will be operated 1 R...

Page 41: ...d to the batteries TCT models are equipped with a regenerative motor control system The motor s speed is sensed and regulated directly by the controller As a vehicle begins to accelerate while descen...

Page 42: ...key switch to another position the warning beeper will sound and the vehicle will brake rapidly until it reaches the speed of approximately 2 mph 3 kph Pedal Up Braking Pedal up braking is regenerati...

Page 43: ...ition and remove power from the motor When the brake pedal is released the car will roll backwards slightly before power is returned to the motor High Pedal Disable Feature High pedal disable prevents...

Page 44: ...Coasting To reduce the possibility of severe injury or death from coasting at above recommended speeds limit speed with service brake Uncontrolled coasting does not occur with this model However this...

Page 45: ...4 13 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4...

Page 46: ...4 14 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Page 47: ...6 Unidirectional Tires 5 7 LIGHT BULB REPLACEMENT 5 7 FUSE REPLACEMENT 5 7 TRANSPORTING VEHICLE 5 8 Towing 5 8 Hauling 5 8 SERVICE AND MAINTENANCE 5 8 ROUTINE MAINTENANCE 5 9 Tire Inspection 5 9 Brake...

Page 48: ...5 2 MAINTENANCE 5 Battery Charging 5 19 AC Voltage 5 19 Troubleshooting 5 19 HYDROMETER 5 20 Using Hydrometer 5 21 PROLONGED STORAGE 5 22...

Page 49: ...red to preserve the painted surfaces Occasional cleaning and waxing with non abrasive products designed for clear coat automotive finishes will enhance the appearance and durability of the painted sur...

Page 50: ...roperty and comply with all local laws and regulations governing the use of light duty utility vehicles To prevent severe injury or death while driving be aware of the following Environmental hazards...

Page 51: ...ce WHEELS AND TIRES A tire explosion can cause severe injury or death Never exceed the inflation pressure rating on the tire sidewall To reduce the possibility of tire explosion pressurize tire with s...

Page 52: ...one piece rims therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire plug Tire plug tools and plugs are available at most automotive parts outlets and hav...

Page 53: ...pull out bulb and socket Insert new bulb and rotate socket a quarter turn clockwise to secure Similarly replace the turn signal light bulb locate bulb socket on backside of light bar and turn bulb soc...

Page 54: ...he seat bottom secured When transporting vehicle below highway speeds check for tightness of hardware and cracks in sun top at mounting points Always remove windshield when transporting Always check t...

Page 55: ...e owner and service technician to carefully follow the procedures recommended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle bot...

Page 56: ...may or may not lock Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the normal range of st...

Page 57: ...not use more than three 3 pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Putting more t...

Page 58: ...on the head with 8 8 or 10 9 Unmarked hardware is Grade 2 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tighten all hard...

Page 59: ...for loose connections and broken missing insulation CHARGER RECEPTACLE Clean connections keep receptacles free of dirt and foreign matter ACCELERATOR Check for smooth movement SERVICE BRAKE MECHANICAL...

Page 60: ...fety shield or approved safety goggles when adding water or charging batteries Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in...

Page 61: ...can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 At Each Charging Cycl...

Page 62: ...y Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the...

Page 63: ...up 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Always wear a safety shield or approved safety goggles when adding water or charging batteri...

Page 64: ...r extreme conditions After batteries are clean and dry the terminals should be coated with a commercially available protectant Aerosol contain ers of battery terminal pro tectant must be used with ext...

Page 65: ...rolyte and result in component damage The electrolyte level in all cells must be at the recommended level and cover the plates The charging must take place in an area that is well ventilated and capab...

Page 66: ...the density of the electrolyte which is accomplished by measuring the specific gravity of the electrolyte The greater the concentration of sulfuric acid the more dense the electrolyte becomes The hig...

Page 67: ...low 80 F 27 C Adjust the reading to conform with the electrolyte temperature e g if the reading indicates a specific gravity of 1 250 and the electrolyte temperature is 90 F 32 C add four points 004 t...

Page 68: ...ble and will cause permanent damage to the battery In order to prevent damage the battery should be recharged A hydrometer P N 50900 G1 can be used to determine the specific gravity and therefore the...

Page 69: ...5 23 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Page 70: ...5 24 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 71: ...ad all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION O...

Page 72: ...A 2 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 73: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Page 74: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Page 75: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Page 76: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 77: ......

Page 78: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...