Earthsafe M300 Installation, Operation And Maintenance Manual Download | Manualshive

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earth safe

Fuel Systems for Critical Power

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

Model M300

Filtration Polisher

info@earthsafe.com

www.earthsafe.com

Earthsafe Systems, Inc.

Updated: October 201

9

The information contained herein is proprietary and is provided for the sole purpose of the owner’s installation,

operation, and maintenance of the system. Reproduction of this information for other purposes is prohibited

without the prior consent of Earthsafe Systems, Inc.

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Summary of Contents for M300

Page 1: ... com www earthsafe com Earthsafe Systems Inc Updated October 2019 The information contained herein is proprietary and is provided for the sole purpose of the owner s installation operation and maintenance of the system Reproduction of this information for other purposes is prohibited without the prior consent of Earthsafe Systems Inc ...

Page 2: ...carriers agent must verify the inspection and sign the description Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written confirmation must be mailed within 48 hours Risk of loss or damage to merchandise belongs with the buyer It is the buyers responsibility to file a claim with the carrier involved Immediately advise Ear...

Page 3: ...allation 8 Installation 10 Startup 11 Testing 12 Operation 13 Maintenance 13 Troubleshooting 14 Spare Parts 15 Warranty and Service 16 Appendix Viking Pump Manual 16 Appendix Racor Filter Parts 16 Table of Contents EMERGENCY POWER FUEL SYSTEMS Model M300 Filtration Polisher INSTALLATION OPERATION AND MAINTENANCE ...

Page 4: ...ONS MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend Danger Failure to follow the indicated instruction may result in serious injury or death Warning In addition to possible serious injury or death failure to follow the indicated instruction may cause damage to pump and or other equipment BEFORE opening any liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc b...

Page 5: ...sors next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions t...

Page 6: ... minimal footprint for Filtration Polishing of tanks from 500 to 50 000 gallon capacity The mechanical design is based on Viking pumps and Racor filters and is complete with strainers check valves ball valves pressure vacuum gauges relief valves The unit is mounted on an integral containment with leak detection monitoring The Filtration Polisher includes a motor starter panel or optional VFD drive...

Page 7: ... motor 120 240 VAC single phase or 240 480 VAC three phase 9 Inlet strainer screen Located on pump inlet to protect pump from inlet piping debris Threaded drain cleanout port is provided 10 Outlet check valve Located on pump discharge to maintain pressure in pipeline and allow alternate pump operation without backflow Check valve is an in line wafer style with 3 PSI cracking pressure to prevent ch...

Page 8: ... inspection maintenance and repair Pressure Relief Pressure Protection Viking pumps are positive displacement This means that when the pump is rotated liquid will be delivered to the discharge side of the pump If there is no place for this liquid to go discharge line is blocked or closed pressure can build up until the motor stalls the drive equipment fails a pump part breaks or ruptures or the pi...

Page 9: ...n of the piping Loops expansion joints or unsecured this does not mean unsupported runs should be used so the pump casing is not stressed by the piping 7 Strainer The pump inlet strainer will keep foreign objects from going into the pump The strainer is particularly important at start up to help clean the system of weld beads pipe scale and other foreign objects 8 The pump should not be used to su...

Page 10: ...have loosed during shipment Tighten 4 bolt flanges by gradually tightening across the bolt pattern 6 Pressure test the pump set to 50 PSI or in accordance with project design requirements Correct any loose bolts or threaded joints if required 7 Connect piping to inlet and outlet inlet piping considerations Confirm that field piping is independently supported to avoid stress on the pump set piping ...

Page 11: ...ks b Suction line obstructions c Suction tube or foot valve in tank is not installed d Suction lift is too great or the suction piping is too small e Anti siphon or check valve setting in suction line is excessive 5 Adjust pressure relief valve to required setting Adjust the pump pressure relief valve to the maximum design pressure of the system This is done by removing the cap from the valve and ...

Page 12: ...e 11 Select Filter Cycle Manual mode 12 Confirm pump start and run for 1 Mi 13 Confirm pump stop after 1 Min 14 Select OFF then MAN and confirm 1 Min recycle 15 Pump Auto mode disable on leak 16 Pump Auto mode disable on estop 17 Select Filter Cycle Auto mode 18 Confirm pump start and run for 1 Min 19 Confirm pump stop after 1 Min 20 Confirm 1 Min OFF cycle 21 Confirm recycle Simulate DP or High P...

Page 13: ...ove and discard the expended cartridge in accordance with local and national regulations 7 Use an absorbant pad to clean any particulates from the inside surface of the filter vessel 8 Lightly lubricate new head gasket with vaseline or diesel fuel 9 Insert a new filter cartridge into the housing Position the housing with cartridge underneath filter head Push trist cartridge onto head spigot The he...

Page 14: ...uction Check and clean strainer Check foot valve at tank Check suction pipe size and vertical lift 5 Insufficient inlet suction Check for prime in suction piping Test inlet piping for leaks 6 Fluttering Suction reading Check for prime in suction piping Test inlet piping for leaks Confirm inlet conditions to avoid pump cavitation 7 Excessive Discharge pressure Check for closed valve or other blocka...

Page 15: ...r liquid filled gauge MNPT bottom connection 2 Pump Parts Viking pump parts are referenced in the appendix 3 Motors Baldor motors are available from local distributers worldwide 4 Controllers Motor Starters See Eartthsafe Controller manuals for specific information EMERGENCY POWER FUEL SYSTEMS Model M300 Filtration Polisher INSTALLATION OPERATION AND MAINTENANCE ...

Page 16: ...ranty shall not apply to any equipment part or accessory which a has been improperly specified by buyer b has been improperly stored or handled prior to placing in service c has been damaged or loosened during shipment d has been improperly mounted or connected e has not been operated within the equipment specifications or f has been improperly maintained Earthsafe reserves the right to reject war...

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