Eastey SB-2EX-SEMI, User Manual

Page 1: ...SB 2 3EX SEMI Semi Automatic Carton Sealing Machine User Guide...

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Page 3: ...Rev D Copyright and Trademarks Copyright 2012 2018 Eastey Enterprises All rights reserved All trademarks and brand names are the property of their respective owners Eastey Enterprises Inc 7041 Boone A...

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Page 5: ...Power 19 Control Panel 19 Adjustments 21 Air Pressure unit 21 Height and Width Adjustment 22 Flap Closing Guide Adjustment 23 Belt Adjustment 25 Machine Body Height Adjustment 26 Maintenance 27 Roller...

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Page 7: ...n boxes or other electrical components of the unit without first disconnecting power to the machine Electrical shock hazard exists if power is not disconnected Do not by pass any factory designed safe...

Page 8: ...azard Indicates electrical danger Only a trained electrician can uncover the electrical panel or box Warning symbol Indicates a hazardous situation which if not avoided could result in death or seriou...

Page 9: ...rank Electrical Box Adjustable Legs Drive Belt Control panel with Start Run and Stop buttons and Emergency Stop Switch E Stop Optional Alarm Signal Light Stack Guard Doors Panels for near side shown r...

Page 10: ...nches Consumption 450 W Machine size With Guard Doors L 84 inches W 35 5 inches H 66 1 inches Machine Frame Length L 66 inches Machine net weight 660 lbs Air 80 psi Electrical Belt motor 0 18KVA Machi...

Page 11: ...s shown in inches Guards Extend 18 in Beyond Infeed End 66 in Machine Roller Table Length 84 in Overall Standard Machine Length with Guards 35 5 in 30 in 24 5 in 66 1 in Floor to Top of Column Max 27...

Page 12: ...12 Introduction Dimensions with Optional Roller Tables and Tape Low Out Sensors and Alarm Signal Light Stack Dimensions shown in inches...

Page 13: ...n sealer legs Thread each caster into the bottom of each leg while supporting the carton sealer To adjust the leg height loosen the screws on each leg and slide the insert up or down CAUTION Raise the...

Page 14: ...witch and control panel containing Start Run button Stop button and Emergency Stop E Stop 2 Height and width adjustments 3 Both upper and lower tape cartridges for tape loading 4 Air line supply hose...

Page 15: ...injury remove the tape cartridge before loading tape When handling the tape cartridge be careful to avoid contact with the tape cutting blade After the taping cartridge has been removed push the tape...

Page 16: ...hrough the rollers in the tape head as shown in the applicable diagram in the Tape Head User Guide provided with the tape head For convenience diagrams for threading tape in the Eastey EX Tape Head an...

Page 17: ...Operation 17 Eastey EX Tape Head EZ EX Tape Head Adhesive Side Adhesive Side Adhesive Side Bottom Cartridge Upper Cartridge Adhesive Side Bottom Cartridge Upper Cartridge...

Page 18: ...the operation position Main Spring For sealing light weight boxes decrease the main spring tension For heavier boxes increase the main spring tension When setting tension for the rollers consider the...

Page 19: ...When the power is turned on be aware of moving parts and belts When the main power switch is On and there is power to the carton sealer the Power Indicator light illuminates Control Panel Main Power...

Page 20: ...t lighted Stop Button Red Press the Stop button to stop the machine motors and belts Start Run Button Green Press the start button to start the automatic or manual program running Emergency Stop Butto...

Page 21: ...he air pressure can be changed up or down for specific requirements Make any changes to the air pressure in small increments Inspect periodically to make sure the drain system is functional and proper...

Page 22: ...pper tape head to the correct box height The height and width cranks can be used on either side of the machine by loosening the set screw and removing the crank and then mounting the crank on the oppo...

Page 23: ...width and then re tighten the locking knobs This will insure the box stays centered Flap Closing Guide Adjustment When front cardboard flap touches the front flap folder the front flap will be folded...

Page 24: ...are set to an angle of 15 degrees incline note The arms are moveable and adjustable in two ways both height width see below Closing arm adjustments if required are made at the top of each end of the...

Page 25: ...make changes in small increments Adding too much pressure can cause the arm to go down too fast and too hard Belt Adjustment You do not have to remove the drive belt cover to adjust the drive belt To...

Page 26: ...leg height CAUTION Ensure the case taper is secure and will not shift while adjusting leg height Tape Head Adjustment Refer to Tape Head User Guide Refer to instructions in the Tape Head User Guide th...

Page 27: ...agents when cleaning the rollers Cutting Knives Occasionally inspect the cutting knives to ensure they are clean and free of adhesive residue Make sure the cutting knife is sharp by inspecting cuts i...

Page 28: ...on the flap closing system does not work Kinked hoses and or wiring Reposition the hoses and wiring Indexing gate stopper doesn t operate a Bent or twisted hoses and wiring b Defective infeed or exit...

Page 29: ...ape core Adjust the one way clutch roller in the slot so it is slightly beyond the front wipe roller Adjust the tape leg length See Tape Leg Adjustment section Uneven or Torn Tape Blade is dull Replac...

Page 30: ...oblem Solution Tape Curling and Bunching Up Eastey EX Tape Head Only Eastey EX Tape Head Only Adjust the tape cartridge height approximately 06 inches from box Check tape tension set by the spring ten...

Page 31: ...Illustrated Parts List 31 Parts List Electrical 1 19 24 25 30 31 32 Optional Alarm Signal Light Stack Optional Exit Roller Table Optional Tape Low Out Sensors...

Page 32: ...32 Illustrated Parts List Electrical Continued Panel Layout...

Page 33: ...1 1 13 7055TC10 TERMINAL POST 28P 1 15 71840002 ON OFF SWITCH BOX XALD04 1 16 7150AW01 AUTO RUN GREEN LAMP COVER 1 17 7155AL01 BUTTON RED ZB5 AL432 1 18 7030HP22 SLEEVE 22 1 19 P0313 010005400 EMG SWI...

Page 34: ...M LIGHT TOWER 1 31 1 KA0200050 OPTIONAL ILLUMINATED units XVMC33 Green 1 31 2 KA0200060 OPTIONAL ILLUMINATED units XVMC34 Red 1 31 3 KA0200070 OPTIONAL ILLUMINATED units XVMC35 Orange 1 31 4 KA0200080...

Page 35: ...Illustrated Parts List 35 Pneumatic Parts...

Page 36: ...0001 SLEEVE 1 4 1 9 81150002 SLEEVE 1 8 1 10 81050005 CCNNECTOR PE8 1 11 81060127 CCNNECTOR JSC8 01A 2 12 81010002 ISO CYLINDER MCQV2 11 40 100 1 13 81010113 ISO CYLINDER MCMA 11 32 50 90 1 14 8106013...

Page 37: ...Illustrated Parts List 37 Side Belt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 39 38 36 37 43 32 31 30 33 34 35 42 41 40...

Page 38: ...50HZ T15 1 1 11 11301400 RING S 14 40 12 CA301400 PULLEY SHAFT 40 13 CA301300 PLASTIC PULLEY 40 14 CE300800 SPEDIAL SCREW 6 15 P01 043000A SUPPORT COLUMN 1 16 CA3010L0 GUIDE PLATE 1 17 10100870 SCREW...

Page 39: ...MOTOR 110V 60HZ T18 1 MOTOR 220V 60HZ T18 1 MOTOR 220V 50HZ T15 1 MOTOR 240V 50HZ T15 1 MOTOR 380V 50HZ T15 1 MOTOR 400V 50HZ T15 1 1 1 1 1 1 1 36 CA304600 BUSHING 2 37 CA201600 CHAIN WHEEL 1 38 CA20...

Page 40: ...40 Illustrated Parts List Column 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 24 25 26 27 28 29 30 31 32 19 20 21 23...

Page 41: ...LEFT 1 12 KA11108900 FIX SEAT 2 13 30302020 BEARING 6202ZZ CWB 2 14 CE201000 COLUMN BEARING SEAT 2 15 KA1100370 WASHER 2 16 KA11108700 COLUMN 2 17 11304000 C RIGN S 40 4 18 KA11109300 BRACKET 4 19 P0...

Page 42: ...42 Illustrated Parts List Flap Guide Assembly 2 3 5 6 7 8 17 16 15 14 13 11 12 4 10 18 19 21 20 22 23 32 33 34 24 25 26 27 28 29 33 31 1 9...

Page 43: ...LER 4 17 CA100700 COMPRESSION ROLLER SHAFT 4 18 10140612 SCREW M6x12L 4 19 CA100500 COMPRESSION ROLLER SEAT 2 20 CA101000 SUPPORT BAR 1 21 91350001 RUBBER COVER 1 2 22 KA11085500 CONNECT SEAT 1 23 KA1...

Page 44: ...d Parts List ITEM PART NO DESCRIPTION Q TY 37 KA111161L0 FLAP DIVIDER SUPPORT 1 38 KA04010100 PRESS SPRING 1 39 KA03055300 FIXED SEAT 1 40 KA03055200 FIXED PIN 1 41 KA11085400 FLAP DIVIDER 1 42 KA3001...

Page 45: ...4 KA11084000 CLAMP 4 5 KA11083900 FEXED PLATE 4 6 KA11080900 ADJUSTABLE LEG 4 7 10301201 NUTN 1 2 4 8 KA04012600 CASTER 4 9 P01 014530A CONTROL BOX 1 10 CC400500 WIRING PLATE 1 11 CC400300 CONTROL BOX...

Page 46: ...46 Illustrated Parts List ITEM PART NO DESCRIPTION Q TY 16 KA11087300 CROSS BRACE LEG 2 17 CC302700 RADIOTUBE PLATE 1 18 PA201800 01 LOCK 2 18 PA201800 02 KEY 2 18 PD400610 PLATE 2...

Page 47: ...3 13 12 18 19 14 15 16 17 11 9 8 7 6 4 3 2 1 Optional Exit End Roller Table Same as Infeed End Roller Table Optional Infeed End Roller Table Same as Exit End Roller Table Optional Light Stack Componen...

Page 48: ...1106770 FIXED SUPPORTING SEAT 2 18 KA1103770 PLATE 12 19 KA30018900 ACRYLIC WINDOWPANE 2 20 P01 043380A SAFETY DOOR FRAME L 1 21 KA11087500 SUPPORTING PLATE 2 22 P01 043390A SAFETY DOOR FRAME R 1 23 P...

Page 49: ...Appendix A Electrical Schematic 49 Appendix A Electrical Schematic...

Page 50: ...50 Appendix A Electrical Schematic Electrical Schematic Continued...

Page 51: ...Appendix A Electrical Schematic 51 Electrical Schematic Continued...

Page 52: ...52 Appendix A Electrical Schematic Electrical Schematic Continued...

Page 53: ...Appendix A Electrical Schematic 53 Electrical Schematic Continued...

Page 54: ...54 Appendix A Electrical Schematic Electrical Schematic Continued...

Page 55: ...quality achieved in an application will be the same as that achieved on a test piece in our demo facility Shipping Policy Customer pays all incoming shipping If the item is defective and under warrant...

Page 56: ...NONINFRINGEMENT Disclaimer of Damages REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT WILL EASTEY ENTERPRISES INC BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL...

Page 57: ...Semi Automatic Carton Sealer please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www...

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