EASTMAN EM150SMF, User Manual

Page 1: ...T TUBULAR MAINTENANCE FREE LEAD ACID BATTERIES FOR SOLAR INVERTER UPS APPLICATIONS Higher Cycle Life Higher Pressure Die Cast Spine Grids Proven Cycling Deep Cycling Capacities User Manual www eaplworld com ...

Page 2: ...You ve made a first step in saving the overall cost and maintain your peace of mind by taking Eastman efficient reliable batteries for all your operations Installing an Eastman battery will control your wide range of power application requirements for your home or business We know that you will be satisfied with the performanceof our highly efficient wide range of tubular batteries ...

Page 3: ...lation andCommissioning C Location D Freshening Charge E Charging Methods F Connection Method with Inverter System G Wire Guage Size Torque Values H General Tools 04 Know Your Tubular Battery A What MakesOur Battery Superior B Technology C Advantage Keybenefits D Unique features 05 A Discharge Rates B Cycle Life C Battery Selection Chart 06 Maintenance Trouble shooting Instructions 07 Warranty Con...

Page 4: ...ss the world Eastman Auto Power Limited incorporated by Eastman Group in 2006 is a leading manufacturer of Tall Tubular Conventional Batteries Tubular Gel Sealed Maintenance Free Batteries Solar Batteries E RickshawBatteriesandAutomotiveBatteries OUR ACHIEVEMENTS Established in 2000 Crore 2500 Happy Presence in 105 1970 Turnover Employees Countries SHORT TUBULARMAINTENANCE FREE PAGE NO 1 ...

Page 5: ...cting or disconnecting terminals 9 Do not smoke cause a flame or spark in the immediate area of the batteries Thisincludesstatic electricity fromthe body 10 Use properlifting means when moving batteries and wear all appropriate safety clothing andequipment 11 Do not dispose of lead acid batteries except through channels in accordance with local state andfederalregulations B Personal Precautions Tu...

Page 6: ...ed battery without removing the connectors Do not expose the battery to open flame or sparks in the immediate vicinity Do not tamper with cell vent plugs Keep the battery clean anddry In case of accidental contact with acid wash the affected area with a continuous flow of water for 15 min and consult a doctor immediately D SafetyPrecautions Use insulating equipment such asgloves shoesandeye protec...

Page 7: ...ge ambient temperature of 27 0 C For every 100 C rise in temperature storageperioddecreasesbyonehalf ReferBelowchartandGraph Self Discharge Storage Period Temperature Shelf Life Graph Ifstorage period exceeds the storage period recommended inabove table give the battery fresheningchargebeforetheendoftherecommendedstorageinterval B Installation and Commissioning Unpacking and Handling for Installat...

Page 8: ...nitial charge during shipment and storage Depending on storage time a battery may require a freshening charge Give freshening charge for batteries as given below When theyare store beyond3 months Failure to give fresheningcharge voidsthe battery s warranty Freshening Charge Details Charging voltage 15 8 V CC Charging Charging current limited to a maximum 10 of the C10 capacity Chargingduration Asp...

Page 9: ...y battery back up due to wire losses 2 Recommended wire size is 10 Sq mm 3 Beforeconnectingthebattery to Inverter Solar System apply petroleum jellyto the battery terminals 4 Connection should not be losses across the battery terminals after complete installation Wire Guage Sizes Torque values For Terminals General Tools Fig FlatHeadScrewdriver Fig Open endspanner ratchet Wire Gauge Size AWG Ampac...

Page 10: ...lts in highercharge efficiency Improved woven gauntlet gives higher active material utilization higher capacity Separator Low electrical resistance with improved acid mixing uniform element compression with closer rib pitch leads to increase in the performance Process Unique4 step curing programgood adhesion of active material tothegrid leads to higher cyclic life Paste Recipe Special additives an...

Page 11: ...ulphuric acid Optimum use of red oxide Technical Specification of Tubular Maintenance Free Batteries Battery Type Product Code Nominal Voltage V Capacity Ah C20 Cycle Life Overall Dimension L W H Short Tubular Maintenanc e Free EM150SMF 12 150 600 Cycle at80 DOD 27 C 512 212 273 Short Tubular Maintenanc e Free EM200SMF 12 200 600 Cycle at80 DOD 27 C 512 212 273 Advantages Tubular Positive Plates P...

Page 12: ...on heavy load Eco Friendly aqua trap vent plugs ensuring less fumes and no spillage during transportation Unique Features Thicker Wider Spines for long life and deep cycle applications HybridAlloy forzero maintenance for 450cyclesor1 Year 27 C High porous oxidation resistance gauntlet for extra backup long life Advanced carbon used for enhancing performances SHORT TUBULARMAINTENANCE FREE PAGE NO 9...

Page 13: ... Discharge Rates When selecting and sizing a battery these discharge rates can be considered C 1 C3 C5 C10 C20 Small Tubular Maintenance Battery Constant Voltage Charging Profile SHORT TUBULARMAINTENANCE FREE PAGE NO 10 ...

Page 14: ...fe Cyclelifedependson the depth of discharge Higherthe depth of discharge lesser thecyclelifeandlesserthedepth ofdischargehigherthecyclelifeexpected Expected Cycle Life SHORT TUBULARMAINTENANCE FREE PAGE NO 11 ...

Page 15: ...60TT EM 200TTMF EM 20024SMF 2P EM 18060TT 2P EM 15048ST 2P EM 15015TT 2P EM 15018TT 2P EM 15548TT 2P EM 150TTMF 2P EM 15024SMF EM 23060TT EM 200TTMF 5 1050VA 1100VA 2 Light Bulb 1 C eiling Fan 1 D esktop C omputer 1050VA 1100VA 12V 3P EM 15048ST 3P EM 15015TT 3P EM 15018TT 3P EM 15548TT 3P EM 150TTMF 3P EM 15024SMF 2P EM 23060TT 2P EM 200TTMF 2P EM 20024SMF 2P EM 16048TT 2P EM 16060TT EM 200 TTMF ...

Page 16: ...dures below 1 Disconnect the battery 2 Wipeoffanyaccumulationofdustonthebatterycoverswithaclothdampenedinclean water Apply Petroleum Jelly on Fasteners 1 Disconnect the battery 2 Remove corrosion by wiping with a cloth dampened with bicarbonate of soda solution followwith acloth dampened withclear water 3 Dry with aclean cloth 4 With a small paintbrush apply a light coat of heated NO OX ID grease ...

Page 17: ...ersonotherthanmanufacturer srepresentative Warranty is not applicable fordamages due to natural calamities such asfloods thunderstorms lightening strikes earthquakes Warranty is applicable only for those batteries for which the service records have been maintained asperthe guidelinesgiven in thisbooklet Physical damageclaims madefromplacesotherthan delivery pointswhich are not covered by the warra...

Page 18: ...iately Note down andrecord the battery voltage readingsonce in every month Useinsulated toolsonly during installation to avoid the short circuit of a battery Note Apply correct torque 8 10Nmfor tightening the bolts Top Up with DM Water Only Dont s Do not expose the packed batteries to rain and sunlight Do not add water or acid Do not make tap connections Do notmix batteriesof different types makes...

Page 19: ...ged battery is 1 260 0 01 What is the frequency of Top up in STMF Battery No Water Top Up required before 450 cycles or One Year 27 C higher If water loss is noticed in STMF what will customer do If water loss observed less within 450 cycles or One Year 27 C higher or afterone year De Mineralized DM water should be topped up Will water top up can extend the life of the battery Yesitcanextendthe li...

Page 20: ...battery Operating temperature of Short Tubular Maintenance Free Battery Can operate between 20 C to 55 C for optimum output Can we use Short Tubular Maintenance Free battery for Solar Application Yes this battery can be used for Solar applications What is the shelf life of battery 3 months 27 Corcanbechecked asperSOCLevelChart mentionedinTechnical Data Sheet SHORT TUBULARMAINTENANCE FREE PAGE NO 1...

Page 21: ...d we will do our best in meeting your expectations For two decades we are serving our customers by providing customized battery power solutions backed by outstanding technical support We will continue to serve your battery needs and look forward for your continuous support in future SHORT TUBULARMAINTENANCE FREE PAGE NO 18 ...

Page 22: ...016 Haryana India India Toll Free No 1800 419 8610 DUBAI OFFICE AMPS MIDDLE EAST FZE P O Box 56473 Ras Ali Khaimah United Arab Emirates MANUFACTURING EASTMAN AUTO POWER LTD Village Rakh Ram Singh Kirpalpur Nalagarh Dist Solan H P 174 101 91 124 4627900 sales eastmanglobal com ...