Eaton 93PM IBC-L, User And Installation Manual

Page 1: ...Eaton 93PM UPS P 164000249 30 200 kW User s and Installation Guide...

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Page 3: ...Eaton 93PM UPS 30 200 kW User s and Installation Guide...

Page 4: ...ial application in the second environment Installation restrictions or additional measures may be needed to prevent disturbances 2013 Eaton Corporation All Rights Reserved The contents of this manual...

Page 5: ...allation plan and unpacking 25 3 1 Creating an installation plan 25 3 2 Site preparations 25 3 2 1 Environmental and installation considerations 25 3 2 2 UPS system power wiring preparation 30 3 2 3 U...

Page 6: ...6 5 1 Starting a single UPS 67 6 5 2 UPS shutdown 67 6 5 3 Enabling and disabling the battery charger 68 6 6 UPM control instructions 68 6 6 1 Starting the UPMs 68 6 6 2 UPM shutdown 68 6 7 Using the...

Page 7: ...ure 4 3 93PM 160 200 kW UPS gland plate and connector locations 39 Figure 4 4 93PM 30 150 kW Top cable access kit 40 Figure 4 5 93PM battery cabinet EBC S 42 Figure 4 6 93PM battery cabinet EBC L 43 F...

Page 8: ...conditioning or ventilation requirements during full load operation 28 Table 3 6 Minimum recommended multi core cable and fuse sizes 31 Table 3 7 Rated and maximum currents for rated power and voltag...

Page 9: ...ypass power It contains components that carry high currents and voltages The properly installed enclosure is earthed and IP21 rated against electrical shock and foreign objects However the UPS is a so...

Page 10: ...e Ensure all AC and DC power sources are disconnected before performing installation or service Power may come from multiple sources In parallel system output terminals may be energised even when the...

Page 11: ...nts Do not dispose of batteries in a fire Batteries may explode when exposed to flame Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from...

Page 12: ...ing plate Failure to recognise the electrical hazards could prove fatal WARNING The 30 50 kW models are available as C2 UPS product which can be placed both in a residential and commercial industrial...

Page 13: ...xternal flooded cell batteries are used in same location ventilation air flow must be recalculated and dimensioned accordingly 1 5 Symbols on the UPS and accessories The following are examples of symb...

Page 14: ...ed Screen type represents information that appears on the screen or LCD Icon Description NOTE Information notes call attention to important fea tures or instructions Keys Brackets are used when referr...

Page 15: ...P 164000249 30 200 kW 7 Revision 2 User s and Installation Guide Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer...

Page 16: ...ding cabinet with safety shields behind the door for hazardous voltage protection Each UPS cabinet has a centralised system static bypass The available static bypass ratings are 50 kW 100 kW 150 kW an...

Page 17: ...is a system level control unit that constantly monitors the power delivered through the bypass line or to the input of the UPS Transfers to static bypass are seamless and performed automatically by th...

Page 18: ...93PM UPS includes a 50 kW rated static bypass section one UPM power module and internal batteries In addition to the internal batteries also external batteries can be connected The main components of...

Page 19: ...P 164000249 30 200 kW 11 Revision 2 User s and Installation Guide Figure 2 2 93PM 50 kW UPS wiring diagram...

Page 20: ...0 200 kW units the UPM power modules are paralleled internally These units do not include internal batteries Figure 2 3 93PM 150 kW UPS wiring diagram on page 12 shows the construction of the 150 kW 9...

Page 21: ...ter which derives its power from rectified utility AC power In this mode the battery charger also provides charging current for the battery if needed In Energy Saver System ESS mode the critical load...

Page 22: ...ed or is out of specification the UPS automatically switches to Battery mode to support the critical load without interruption When utility power returns the UPS returns to double conversion mode auto...

Page 23: ...rs Typical transition time to double conversion is less than two milliseconds which is practically seamless When power conditions are within acceptable limits the UPS operates as a high efficiency ene...

Page 24: ...evel is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues a set of audible and visual alarms indicating that the batteries are having a...

Page 25: ...ss mode of operation The static bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a backfeed protection isolation device K5 The static switch is rated as a co...

Page 26: ...n 93PM UPSs and it is utilised in both multi module internal parallel and external parallel systems Hot Sync technology enables all uninterruptible power modules UPMs to operate independently in a par...

Page 27: ...its own separate cabinet and it can be either a wall mounted or stand alone cabinet depending on the MBS power rating The MBS wiring has two different options two and three switch configuration The tw...

Page 28: ...20 30 200 kW P 164000249 User s and Installation Guide Revision 2 1 Maintenance Bypass Switch MBP 2 Maintenance Isolation Switch MIS Figure 2 8 Two switch MBS electrical connection drawing...

Page 29: ...s and Installation Guide 1 Bypass Input Breaker BIB 2 Maintenance Isolation Switch MIS 3 Maintenance Bypass Switch MBP Figure 2 9 Three switch MBS electrical connection drawing For external MBS instal...

Page 30: ...is enables the UPS system to grow with the business thus lowering the initial investment required for the system Day1 In order to install an FI UPM the UPS cabinet needs to have upgradeability which i...

Page 31: ...3PM 50 150 50 kW to 100 kW and 150 kW 150 kW 93PM 50 200 50 kW to 100 kW 150 kW and 200 kW 200 kW 93PM 100 100 100 kW 100 kW 93PM 100 150 100 kW to 150 kW 150 kW 93PM 100 200 100 kW to 150 and 200 kW...

Page 32: ...Option Option Chimney front to top air flow Option Option Option Battery start Standard Standard Standard Standard Integrated backfeed protection Standard Standard Standard Standard Table 2 2 Standard...

Page 33: ...pply to the system being installed Use the procedures and illustrations in Chapter 3 2 Site preparations and Chapter 4 UPS system installation to create a logical plan for installing the system 3 2 Si...

Page 34: ...g 1600 kg m 570 kg m 720 kg m 800 kg m Table 3 2 UPS cabinet weights The UPS cabinets use forced air cooling to regulate internal component temperature By standard air inlets are in the front of the c...

Page 35: ...Recommended Operating Range from 20 to 25 C Maximum Relative Humidity 95 noncondensing It is required to arrange ventilation of the UPS room Sufficient amount of air cooling is needed to keep the max...

Page 36: ...x 1000 Heat rejection kW 30 kW 4 30 1 3 40 kW 5 73 1 7 50 kW 7 16 2 1 80 kW 11 45 3 4 100 kW 14 32 4 2 120 kW 17 18 5 0 150 kW 21 48 6 3 160 kW 22 91 6 7 200 kW 28 64 8 4 Table 3 5 Air conditioning or...

Page 37: ...P 164000249 30 200 kW 29 Revision 2 User s and Installation Guide Figure 3 3 93PM 160 200 kW UPS dimensions Figure 3 4 Eaton 93PM 80 150 kW UPS Top air exhaust kit dimensions...

Page 38: ...led a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass Read and understand the following notes while planning and performing the installation Refer to nati...

Page 39: ...Battery Fuse Cable Fuse Cable Cable Cable Fuse Cable 50 kW 3x 100 A 4x 35 mm 3x 100 A 4x 35 mm 4x 35 mm 35 mm 200 A 2x 70 mm 50 kW Maximum 4x 50 mm 4x 50 mm 4x 50 mm 35 mm 2x 95 mm 100 kW 3x 200 A 4x...

Page 40: ...380 V 159 196 152 181 241 289 400 V 151 186 145 172 241 289 100 kW 415 V 145 179 140 166 241 289 380 V 190 235 182 218 290 346 400 V 181 223 174 206 290 346 120 kW 415 V 174 214 168 199 290 346 380 V...

Page 41: ...ing requirements If an output lockable disconnect is required it is to be supplied by the user CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker...

Page 42: ...for use with Mini slot cards must be provided by facility planners or the customer The UPS Battery Aux and 24 VDC Shunt Trip signal wiring from the UPS must be connected to the DC source disconnect d...

Page 43: ...safely used for wheeling the UPS off the pallet 4 If the leveling feet are not fully retracted turn the leveling feet until they are retracted 5 Unfasten front door latch and swing the door open 6 Rem...

Page 44: ...oor latch and swing door open 2 If the internal Maintenance Bypass Switch MBS is included remove the screws securing the MBS protection cover on bottom left of front panel Then remove the Maintenance...

Page 45: ...hen all wiring is complete reinstall safety shield panels removed in previous steps 14 Close the door and secure with latch 15 If installing a parallel system repeat the above steps to all units in th...

Page 46: ...38 30 200 kW P 164000249 User s and Installation Guide Revision 2 Figure 4 2 93PM 80 150 kW UPS gland plate and connector locations...

Page 47: ...ure 4 3 93PM 160 200 kW UPS gland plate and connector locations Top cable access kit The following figure shows the top cable access kit for 30 150 kW UPS units The top cable access kit is optional Fo...

Page 48: ...use serious injuries to the personnel or damages to the equipment If installing a customer supplied battery system install the battery system according to the battery and battery system manufacturer s...

Page 49: ...ied with the cabinets The battery cabinet must be located to the right of the 93PM 30 150 kW UPS cabinet if wiring through cabinet inside panels The 93PM 160 200 kW UPS does not enable wiring though i...

Page 50: ...42 30 200 kW P 164000249 User s and Installation Guide Revision 2 Figure 4 5 93PM battery cabinet EBC S...

Page 51: ...P 164000249 30 200 kW 43 Revision 2 User s and Installation Guide Figure 4 6 93PM battery cabinet EBC L...

Page 52: ...use a forklift or other material handling equipment to move the cabinet to the installation area or as close as possible before unloading from the pallet Insert the forklift jacks between the skids on...

Page 53: ...right side is preferred and on the 160 200 kW left side is preferred 4 Open the battery cabinet and locate the cable looms shipped along the cabinet for pre designed installation 5 Select the cable ro...

Page 54: ...e 1 general alarm relay output is also on the front panel This output is either normally open NO or normally closed NC Polarity selection is made with wiring connection By default the general alarm re...

Page 55: ...vate by some other event but this needs to be done by authorized service Relay signal wiring can be installed only through the signal cabling canal from back to front on the top section of the UPS 4 5...

Page 56: ...rrangement ensures bypass control even if the CAN bus is lost WARNING Units with an internal MBS switch may not be connected in parallel 4 6 1 Power wiring overview Refer to Chapter 3 2 2 UPS system p...

Page 57: ...en the MOB is open Figure 4 9 Principle of paralleled UPS systems on page 49 shows the principles of paralleled UPS systems including MOBs and outputs from UPSs MOB Override Users without MOBs install...

Page 58: ...s maximum eight signal inputs 5 native and one in each Mini slot when using a suitable connectivity device These inputs can be configured with action items The following action items affect all UPSs i...

Page 59: ...OTE This drawing is for distributed bypass wiring purposes and is not a floor layout plan UPSs can be placed in any physical order NOTE External CAN connections between UPSs require shielded twisted p...

Page 60: ...cts are defined with breaker in OFF open position If MOB contacts have pigtail leads use the same wire gauge to connect to the UPS and use the correct crimp connections for the wire gauge External CAN...

Page 61: ...nduit 6 Emergency Power Off EPO 7 Relay output 8 USB host connection to accessories 9 Signal inputs 10 RS 232 port for service 11 External parallel connector Figure 5 1 Communication interfaces 5 1 Mi...

Page 62: ...t System BMS using the Modbus RTU and TCP protocols Figure 5 3 PX Gateway Card Relay Card MS Two types of interfaces via a DB9 connector are available with this card Dry contact mode provides a simple...

Page 63: ...rmation meters and status to a Building Management System BMS using the Modbus RTU protocol Figure 5 5 Network and MODBUS Card MS Industrial Relay Card MS The Mini Slot Industrial Relay Card provides...

Page 64: ...lized environments The Intelligent Power Software is delivered on a CD with the UPS Alternatively you can download it from the Eaton web page 5 3 Signal input monitoring This standard feature lets you...

Page 65: ...P 164000249 30 200 kW 57 Revision 2 User s and Installation Guide NOTE Contacts should not be operated in excess of 30 VAC RMS and 30 VDC at 5 A maximum...

Page 66: ...ion before attempting to operate any of the controls The UPS is configured to operate with one of following nominal voltages 380 400 or 415 VAC Before operating the UPS confirm the UPS nominal voltage...

Page 67: ...he UPS name state current date and time meters information and a sign in out button Active alarms and warnings are also shown B Main navigation Select a screen by tapping on its name C Secondary navig...

Page 68: ...Yellow symbol battery mode On The UPS is in Battery mode Because Battery mode is a nor mal condition of the UPS the Normal indicator also remains illuminated Yellow Figure 6 4 Yellow symbol bypass mod...

Page 69: ...en an alarm occurs first check these indicators to see what type of event has taken place System Event Messages When a system event occurs a message appears in the status bar of the display This messa...

Page 70: ...alues Statistics summary A summary of UPS statistics Statistics Statistics details Details are available by press ing on different statistics System controls Go to bypass Load Off Start system UPS con...

Page 71: ...ay becoming active indicating logic power Repeat steps 1 5 for each individual UPS in the system 6 Press the Controls button in the main menu The System Controls screen appears 7 On the System Control...

Page 72: ...screen the system status should indicate SHUTDOWN 8 Press the Go to bypass button in the System Controls screen The critical load is immediately supplied by the bypass source in Bypass mode 9 The UPS...

Page 73: ...mode 1 Press the Controls button in the main menu 2 Select Service controls 3 Select Enable ESS The entire UPS system transfers to Energy Saver System mode and the critical load is supplied by the by...

Page 74: ...bypass feeder circuit breakers 6 Repeat steps 3 5 for all UPSs in the system 6 4 8 De energizing the Critical Load A UPS system Load Off is initiated by the Load Off button from Controls System Contro...

Page 75: ...he inverter turns on and the UPS transfers to double conversion mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode If auto bypass is not enabled the UPS output rema...

Page 76: ...s button in the main menu The System controls screen is displayed 7 On the System controls screen the UPS status should indicate SHUTDOWN 8 Verify no alarms are active 9 On the System controls screen...

Page 77: ...may not activate in the same manner refer to the operating instructions provided with the switch To use the EPO switch 1 Press the EPO pushbutton switch The input output and bypass backfeed relays ope...

Page 78: ...2 Perform transfer from double conversion mode to bypass mode as described in Chapter 6 4 3 Transfer from Double conversion mode to Bypass mode on page 64 Remember to verify the transfer before proce...

Page 79: ...ut to UPS 3 Turn ON Static bypass switch to connect bypass input to UPS 4 Perform the UPS start up procedure bypass mode in Chapter 6 4 2 Starting the UPS system in Bypass mode on page 64 5 Turn MBS f...

Page 80: ...protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery string is an energy source in itself opening the battery circuit b...

Page 81: ...tal and installation considerations on page 25 and Chapter 8 Technical data on page 76 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the...

Page 82: ...hould be performed only by authorized service personnel 7 3 Recycling the used UPS or batteries Before scrapping UPS or its battery cabinet the battery bank must be removed Local requirements must be...

Page 83: ...l people and damage equipment if used improperly DO NOT DISCARD unwanted batteries or battery material in the public waste disposal system Follow ALL applicable local regulations for storage handling...

Page 84: ...62040 1 IEC 60950 1 EMC Emissions IEC 62040 2 Ed 2 EMC Immunity IEC 61000 2 2 Low frequency conducted IEC 61000 4 2 ESD IEC 61000 4 3 RF electromagnetic field IEC 61000 4 4 Fast transient burst IEC 6...

Page 85: ...phases Bypass input 3 phases N 3 phases N Input power factor 0 99 Rated mains input current Maximum mains input current See Table 3 7 Rated and maximum currents for rated power and voltage on page 31...

Page 86: ...ad 300 ms 150 load Overload capability at ambient 40 C On inverter stored energy mode 10 min 102 110 load 60 sec 111 125 load 300 ms 126 load Overload capability at ambient 40 C On bypass Continuous 1...

Page 87: ...igurable or automatic load adaptive Charge current 30 50 kW units 80 100 kW units 120 150 kW units 160 200 kW units Configurable Default 12 A max 22 A common for internal and external batteries Defaul...

Page 88: ...ut power derating required Relative humidity range 5 to 95 no condensation allowed Maximum service altitude 1000 m 3300 ft above sea level Maximum 2000 m 6600 ft with 1 derating per each additional 10...

Page 89: ...the UPS shall also be performed only by a service engineer approved by Eaton Otherwise the warranty will be voided If the product fails to meet its published specifications due to a defect in material...

Page 90: ...rminated and connected to battery connectors Battery Shunt trip and Aux contact signal wiring is connected from the UPS to the bat tery breaker LAN and telephone drops are installed All telephone and...

Page 91: ...uts are wired appropriately OPTIONAL A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinet OPTIONAL Accessories are m...

Page 92: ...ng Description Language Change the user interface language Unit Name Change the unit name Clock Change the date and time change the clock for mat or enable disable NTP clock setup Signal Inputs Select...

Page 93: ...P 164000249 30 200 kW 85 Revision 2 User s and Installation Guide Setting Description Config P W level 2 Change the level 2 password The default value is 101 Table 11 2 Config settings...