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 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

IF 1619

ACE10 Variable Frequency Drive System

Installation & Maintenance Information

IF 1619 • 05/18                                                       

 

Copyright

©

 2018, Eaton’s Crouse-Hinds Division            

                                                  

         Page 1

TABLE OF CONTENTS

1.  Safety instructions

1.1  Approved applications 

Page 2

 

1.2  Electrical safety 

Page 2

 

1.3  Blower safety 

Page 2 

1.4  Hot surfaces 

Page 2 

1.5  Enclosure safety 

Page 2

2.  Mechanical installation

 

2.1  Airflow provisions - installation drawing 

Page 3

 

2.2  Weights 

Page 4 

2.3  Lifting 

Page 4 

2.4  Dimensional drawings 

Page 5

 

2.5  Mounting 

Page 6

 

2.6  Shroud installation 

Page 6

 

2.7  Pre-filter installation 

Page 6

3.  Electrical installation

 

3.1  Enclosure grounding - internal/external 

Page 6 

3.2  Line feed 

Page 6 

3.3  Load feed and shield grounding to drive 

Page 6

 

3.4  Control wire routing 

Page 6 

3.5  Blower and signal schematic 

Page 7

 

3.6  Communication modules 

Page 8

4.  General operation

 

4.1  Keypad interface 

Page 8

 

4.2  Disconnect and lockout/tagout 

Page 8

5. Maintenance

5.1  Drive maintenance 

Page 9

 

5.2  Cooling system maintenance 

Page 9

 

5.3  Periodic mechanical maintenance (torque verification,

 

       pushbutton lubrication, window cleaning)

 

Page 9

 

5.4  Status indication - filter maintenance 

Page 9 

5.5  Explosive event required maintenance 

Page 9

6.  Technical data

 

6.1  Technical data chart 

Page 10

 

6.2  Power loss (heat dissipation) 

Page 10

 

6.3  De-rating factors and curves (ambient temperature,

 

       altitude, switching frequency)

 

Page 10

 

7.  Crouse-Hinds drive parameters

 

7.1  Parameter table 

Page 10

8.  Replacement parts

 

8.1  Pre-filter kit 

Page 10

 

     8.1.1  Pre-filter installation instructions 

Page 10

 

8.2  Sintered filter kit 

Page 11

 

     8.2.1  Sintered filter installation instructions 

Page 11

 

8.3  Blower kit 

Page 11

 

     8.3.1 Blower installation instructions 

Page 11

 

8.4  Pushbutton operator kit 

Page 12

 

     8.4.1  Pushbutton installation instructions 

Page 12

Control pad 

assembly

Blower 

cooling intake

Manifold

Blower

VFD

Disconnect 

switch

Shroud

Control pad 

viewing 

window

Indicating 

lights

Control pad 

button

assembly

Disconnect 

operating 

handle

Explosionproof 

filter

(pre-filters 

removed for 

clarity)

Warning plate

Warning plate

Product 

nameplate 

with critical 

markings

Data nameplate 

including torque 

information

Internal

ground

External

ground

Designated space for 

additional DIN rail mountable 

terminals/relays

Baffle

Shrouds

Blower 

fuse 

block 

(not 

shown)

Summary of Contents for CROUSE-HINDS ACE10 Series

Page 1: ...aintenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technical data chart Page 10 6 2 Power loss heat dissipation Page 10 6 3 De rating factors and curves ambient temperature altitude switching frequency Page 10 7 Crouse Hinds drive parameters 7 1 Parameter t...

Page 2: ...KIT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before the cover is closed NEVER energize this equipment if the flat ground joint has been scratched or damaged All pipe threaded connections into the enclosure require a minimum of five 5 full threads of en...

Page 3: ...njury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake and exhaust of the enclosure MUST be accommodated Eaton s Crouse Hinds Division recommends x be a minimum of 12 inches 0 3 meters 6 4 8 2 5 3 7 1 1 2 3 7 5 6 4 8 Figure 1 ...

Page 4: ... injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location that will provide suitable strength and rigidity for supporting the enclosure and all components CAUTION Do not attach shrouds or pre filters until after enclosure is mounted Enclosure Weight lbs 1 ...

Page 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5 ...

Page 6: ... PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained wiring 2 Refer to Section 2 2 for approximate weights and Section 2 4 for dimensions 3 Install two 2 5 8 bolts on left side 4 Tap each of the four 4 mounting feet with a mallet to ensure tight assembl...

Page 7: ...gital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage output digital interlock Digital input output ground 24 V DC 200 mA Digital input ground 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connection V...

Page 8: ...on 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe the control pad screen through the viewing window Criteria is identified in the lower corners of the control pad corresponding to the buttons as shown Refer to the drive manufacturer s manual for addi...

Page 9: ...TOP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED MAINTENANCE In the event of an explosion within the enclosure the filter assemblies and pre filters must be replaced Personnel injury or equipment damage may result from failure to replace the filters...

Page 10: ... 12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10 30 42 0 50 0 30 1008 T4A Figure 1 ACE10 40 100 55 0 58 0 40 1217 T4A Figure 1 ACE10 50 65 0 72 0 50 1397 T4A Figure 1 ACE10 60 82 0 81 0 60 1577 T4A Figure 2 Base Cat Enclosure size Input rating amps...

Page 11: ...3 screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Align new manifold clamp bracket to threaded studs Be sure the manifold clamp bracket flanges point toward the interior of the enclosure 11 Install four 4 lock washers and nuts on threaded studs hand t...

Page 12: ...intended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised 05 18 Supersedes 01 14 2 Loosen and remove eight 8 screws and lock washers from keypad fingers Remove fingers 3 Loosen and remove pushbutton assemblies 4 Apply Eaton s Crouse Hinds series STL lubric...

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