Eaton FERRUPS, Installation Manual

Page 1: ...Powerware Series Eaton FERRUPS Rack Mount UPS Installation Guide...

Page 2: ...rruptible power system QFES 850 VA 1 15 kVA 1 4 kVA 1 8 kVA 2 1 kVA and 3 1 kVA QFER 1 8 kVA 2 1 kVA 3 1 kVA 4 3 kVA and 7 kVA complies with the RFI suppression requirements of Vfg 243 1991 and Vfg 46...

Page 3: ...quired Tools 22 Electrical 23 Identifying the Batteries 24 Installing RBC 1 or RBC 2 Battery Cabinets 25 Installing the Batteries in RBC 1 or RBC 2 Battery Cabinets 31 Installing the RBC 3 Battery Cab...

Page 4: ...TABLE OF CONTENTS Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA Installation Guide S 164201425 Rev 1 www eaton com powerquality ii...

Page 5: ...ling the UPS as stated in Chapter 2 Safety Warnings S Complete Chapter 3 Setup for setting up the location of the UPS S If you purchased an external battery cabinet an electrician must install the bat...

Page 6: ...the UPS cabinet as described in Chapter 5 UPS Cabinet Installation S Chapter 6 Electrical Installation describes the electrical requirements for hardwiring the UPS and external bypass switch S If you...

Page 7: ...turned on This removes the safety ground from the UPS and the equipment connected to the UPS S To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled in...

Page 8: ...erhedsjorden fra UPS en og fra det udstyr der er sat til S Install r denne UPS i et temperatur og fugtighedskontrolleret indend rsmilj frit for ledende forureningsstoffer for at formindske risikoen fo...

Page 9: ...S aan staat Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperat...

Page 10: ...a kun UPS on kytkettyn T m poistaa turvamaadoituksen UPS laitteesta ja siihen liitetyst laitteistosta S V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kost...

Page 11: ...s tension sous peine de supprimer la mise la terre de l onduleur et du mat riel connect S Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans...

Page 12: ...h die Sicherheitserdung von der USV und den daran angeschlossenen Ger ten entfernt wird S Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur un...

Page 13: ...25 Rev 1 www eaton com powerquality 9 S 0 1 2 3 4 0 1 5 1 0 6 0 1 1 1 0 0 70 2894 S 6 1 1 3 5 0 1 1 0 0 S 0 1 6 5 0 3 0 0 0 0 0 6 0 6 1 5 6 AB C9 0 6 20 0 D EFG4 S 0 3 0 1 0 7 31 3 70 1 5 0 7 1 1 0 0...

Page 14: ...tinuit acceso poich in tal modo si disattiverebbe il collegamento a terra di sicurezza del gruppo statico di continuit e dell apparecchiatura ad esso collegata S Per ridurre il rischio di incendio o d...

Page 15: ...sjordingen fjernes fra UPS en og det utstyret som er forbundet med den S For redusere fare for brann eller elektriske st t b r denne UPS en installeres i et innend rs milj med kontrollert temperatur o...

Page 16: ...UPS estiver ligada Isto remover o aterramento de seguran a da UPS e do equipamento conectado S Para reduzir o risco de inc ndios ou choques el tricos instale a UPS em ambiente interno com temperatura...

Page 17: ...SAFETY WARNINGS Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA Installation Guide S 164201425 Rev 1 www eaton com powerquality 13 S S S 40 95 S 1 5 S...

Page 18: ...tro del SIE ADVERTENCIA S Este SIE contiene su propia fuente de energ a las bater as Los recept culos de salida pueden transmitir corriente el ctrica aun cuando el SIE no est conectado a un suministro...

Page 19: ...s alla instruktioner innan du anv nder utrustningen och spara den h r anvisningen f r framtida referens FARA Denna UPS enhet inneh ller LIVSFARLIG SP NNING ENDAST AUKTORISERAD SERVICEPERSONAL f r utf...

Page 20: ...k st t eller br nnskada fr n kortsluten starkstr m Iakttag l mpliga f rsiktighets tg rder Service ska utf ras av utbildad servicepersonal med kunskap om batterierna och n dv ndiga f rsiktighets tg rde...

Page 21: ...ocation requirements S Storage and operating environment Dimensions Table 1 FERRUPS Rack Mount 850 VA 3 1 kVA Dimensions UPS Model Dimensions See Figure 1 Height A Width B Depth C FES QFES 850 VA 1 15...

Page 22: ...1 Height D Width E Depth F 4 3 kVA and 7 kVA 19I 48 3 cm 16I 40 6 cm 26 25I 66 7 cm Front Panel 19 25I 48 9 cm 19I 48 3 cm Table 3 Battery Cabinet Dimensions Model Dimensions See Figure 2 Height G Wi...

Page 23: ...ernal Bypass Switch Dimensions Location Requirements Install the FERRUPS Rack Mount as close as possible to the equipment to be protected If the UPS is more than 25 ft 7 6m from the equipment transien...

Page 24: ...entilation The air around the UPS must be clean and free of dust corrosive chemicals and other contaminants The air must be free to circulate around the UPS and battery cabinet s NOTE Do not place the...

Page 25: ...he batteries in an air tight enclosure CAUTION The electrician must take these precautions S Wear protective clothing and eye wear For 120V battery systems wear rubber gloves and boots Batteries conta...

Page 26: ...d DC input power Before Installing the Batteries CAUTION Ensure that the floor is level and can support the weight of the UPS batteries rack and any other necessary equipment Refer to the Eaton FERRUP...

Page 27: ...tions with the following exception S If the batteries must be some distance from the UPS you may need to install larger battery cables between the battery cabinets and the UPS Using long cable runs an...

Page 28: ...y cabinet and continue to one of the following sections S RBC 1 or RBC 2 batteries are shipped separately and must be installed into the battery cabinet RBC 1 battery cabinets have one battery connect...

Page 29: ...gure 4 Description Quantity 1 Cabinet cover 1 2 Battery tray 1 3 Frame for supporting the cabinet 1 4 Brackets to mount the frame into the rack 4 5 Handles 2 6 U shaped brackets 2 7 36I 91 4 cm cable...

Page 30: ...NET INSTALLATION Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA Installation Guide S 164201425 Rev 1 www eaton com powerquality 26 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 4 Figure 4 RBC 1 and RBC 2 Battery Ca...

Page 31: ...ck according to your configuration see Figure 5 S If you have only one battery it should be an RBC 1 Place the RBC 1 battery cabinet directly below the UPS S If you have two or more battery cabinets y...

Page 32: ...head bolts and nuts for each bracket The front of the frame is the end with metal tabs Attach two mounting brackets to the rear of the frame using two 10 32 1 2I hex head bolts and flat washers for ea...

Page 33: ...ack manufacturers may vary in design and or dimensions Some racks have a C channel in the front the frame mounting brackets should be attached to the rear of the C Tab Front End Figure 8 Attaching the...

Page 34: ...ame using four 1 4 20 hex nuts Battery Tray U shaped Brackets Tabs Secure U shaped brackets with four 1 4 20 hex nuts to the weld studs on the battery tray Weld studs are under the battery tray hidden...

Page 35: ...tteries and cabinet as you follow the steps below To install the batteries into the RBC 1 or RBC 2 battery cabinet 1 Pull the battery tray out until it stops The tray should be about half way out 2 Th...

Page 36: ...ou have made the connection apply a coating of the nonconductive grease to the hardware at the battery terminals When you make battery terminal connections use the torque wrench to tighten the battery...

Page 37: ...V check for wiring errors 7 Slide the battery tray s back into the rack 8 Fasten each battery cabinet front panel to the rack by inserting eight bolts into the front panel slots and tighten the bolts...

Page 38: ...em 5 Item 6 Item 3 Item 2 Item 1 Item 4 Figure 11 RBC 3 Battery Cabinet Parts To install the RBC 3 battery cabinet 1 Position the battery cabinet below the UPS see Figure 12 If you have more than one...

Page 39: ...erneath the panel and enlarge the hole so that it is large enough for the positive negative and ground cables Rear Panel Knockouts Figure 13 RBC 3 Rear Panel and Knockouts 4 Separate the two slide rai...

Page 40: ...e cabinet Inner Rail Tab should point toward front of the cabinet 8 32 3 8I Phillips Pan Head Screws Figure 15 Attaching the Inner Rail to the Battery Cabinet 6 Secure the supplied long and short moun...

Page 41: ...urements 8 To ensure the RBC 3 front panel fits flush with the front of the rack use a rack with front supports that are L channels and mount the outer rail on the front of the L channel as shown in F...

Page 42: ...ls 17 75I 45 1 cm Outer Rails 17 75I 45 1 cm Figure 18 Attaching the Outer Rails to the Rack CAUTION The RBC 3 battery cabinet is heavy A forklift or similar lift is recommended to install the cabinet...

Page 43: ...13 Verify the slide rails and latches work properly by sliding the battery cabinet out approximately 18I 46 cm until the rail latches lock Press the rail tabs and slide the battery cabinet all the way...

Page 44: ...f fitting see Figure 21 The battery cables are 6 ft 1 8m long and are cut at the ends for easy connection to the terminal strip Figure 21 Strain Relief Fitting with Battery Cables 4 The battery cabine...

Page 45: ...minal and connect the negative battery cable to the negative terminal see Figure 22 6 Switch the RBC 3 DC switch to the ON position 7 Close and secure the top panel 8 Replace the RBC 3 rear panel and...

Page 46: ...BATTERY CABINET INSTALLATION Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA Installation Guide S 164201425 Rev 1 www eaton com powerquality 42...

Page 47: ...Rack Mount UPS 850 VA 7 kVA User s Guide for the UPS and battery weights Before installing the UPS cabinet be sure you have the parts listed in Table 9 and shown in Figure 23 Table 9 UPS Cabinet Part...

Page 48: ...the inner rail and continue pulling the rail until it comes apart see Figure 24 Inner Rail Tab Outer Rail Figure 24 Separating the Rails 2 Attach the inner rails to the UPS cabinet see Figure 25 Be s...

Page 49: ...ck of Unit Long Rear Mounting Bracket Short Front Mounting Bracket Long Rear Mounting Bracket Short Front Mounting Bracket Figure 26 Securing the Brackets to the Outer Rails 4 To ensure the front pane...

Page 50: ...of the rack use a rack with front supports that are L channels and mount the outer rail on the front of the L channel as shown in Figure 29 NOTE Figure 29 is only an example for mounting position Dif...

Page 51: ...mended to install the cabinet in the rack Otherwise a minimum of four people are required to lift the cabinet into the rack 8 To place the UPS cabinet in the rack Slide the bearing carriers of the out...

Page 52: ...ur equipment verify that the UPS ON OFF switch is in the OFF position before removing the cover 11 Remove the UPS top cover see Figure 30 Figure 30 Removing the UPS Top Cover 12 Continue to one of the...

Page 53: ...sk of electrical shock Bypass Switches The bypass switch has three positions as described in Table 10 Table 10 Bypass Switch Positions Switch Position Description LINE Connects the load directly to AC...

Page 54: ...if you turn an MBB switch from UPS to LINE the bypass switch connects the load to AC input power before disconnecting the load from UPS output power NOTE MBB switches are not for use with 208 Vac Fig...

Page 55: ...240V 50 Hz 19 75 lb 9 kg BPE 04 80A 300 Vac 80A 300 Vac 120 208 240V 60 Hz 30 lb 13 6 kg BPE 05 104A 300 Vac 120A 300 Vac 220 230 240V 50 Hz 32 75 lb 14 9 kg Hardwiring the UPS and External Bypass Sw...

Page 56: ...or your application Does the input voltage for the UPS at the AC service panel match the input voltage in Step 1 Does the output voltage in Step 1 match the output voltage of the equipment you are usi...

Page 57: ...34 on page 59 208 or 240 120 208 or 120 240 MBB or BBM For 208V use BBM only Figure 35 on page 60 208 or 480 source 240 input 120 240 MBB Figure 36 on page 61 QFES QFER 850 VA 1 4 kVA 50 Hz 220 230 24...

Page 58: ...commended circuit breaker sizes for each model and voltage application are listed on the wiring diagrams Conductor sizes shall be no smaller than the 75 C wire size based on the ampacities given in Ta...

Page 59: ...conduit adapters AC Input and AC Output conductors must be run through separate pieces of conduit UPS output circuits shall be installed in dedicated conduit systems and not shared with other electric...

Page 60: ...wire the UPS terminal strip and complete the AC wiring NOTE Terminal strip connections should be exactly as shown in the installation wiring diagram to ensure proper phasing Good ground connections ar...

Page 61: ...on 110 3 b Conduit is not considered an acceptable grounding electrode conductor aton does not recommend routing the grounding electrode conductor through metallic conduit This conductor may require p...

Page 62: ...For 480 Vac use a step down transformer Use an isolation transformer with a 120 240 grounded center tapped neutral output Do not use a buck boost transformer NOTE 13 For 208 Vac connect the bypass sw...

Page 63: ...ODE TERMINAL NOTE 1 NOTE 2 NOTE 4 NOTE 4 NOTE 4 NOTE 4 NOTE 3 NOTE 5 NOTE 6 NOTE 7 NOTE 8 NOTE 9 NOTE 9 NOTE 9 60 Hz 120 Vac Input 120 Vac Output MBB Switch Figure 34 FES FER 850 VA 3 1 kVA UPS with E...

Page 64: ...Output For 208 Vac use only a BBM switch NOTE 4 NOTE 4 NOTE 4 NOTE 4 NOTE 1 NOTE 2 NOTE 3 NOTE 5 NOTE 6 NOTE 7 NOTE 8 NOTE 9 NOTE 9 NOTE 9 GROUNDING ELECTRODE TERMINAL NOTE 11 Figure 35 FES FER 850 VA...

Page 65: ...Source 240 Vac Input 120 240 Vac Output with Transformer MBB Switch NOTE 4 NOTE 4 NOTE 4 NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 9 NOTE 9 NOTE 9 NOTE 8 NOTE 7 NOTE 5 NOTE 6 NOTE 10 Figure 36 FES FER 850 VA...

Page 66: ...NDING ELECTRODE TERMINAL NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 4 NOTE 9 NOTE 8 NOTE 7 NOTE 6 NOTE 9 NOTE 9 NOTE 10 Figure 37 QFES QFER 850 VA 1 4 kVA UPS with External Bypass Switch Ta...

Page 67: ...ODE TERMINAL NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 9 NOTE 8 NOTE 7 NOTE 6 NOTE 9 NOTE 9 NOTE 4 NOTE 10 Figure 38 QFES QFER 1 8 3 1 kVA UPS with External Bypass Switch Table 18 50 Hz In...

Page 68: ...rquality 64 NOTE 7 60 Hz 120 Vac Input 120 Vac Output NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 9 NOTE 6 NOTE 9 NOTE 9 NOTE 4 NOTE 8 NOTE 10 Figure 39 FER 4 3 or 7 kVA UPS with External By...

Page 69: ...t 120 208 Vac or 120 240 Vac Output For 208 Vac use only a BBM switch NOTE 7 NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 9 NOTE 6 NOTE 9 NOTE 9 NOTE 4 NOTE 8 NOTE 13 NOTE 10 Figure 40 FER 4...

Page 70: ...Source 240 Vac Input 120 240 Vac Output with Transformer MBB Switch NOTE 7 NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 9 NOTE 6 NOTE 9 NOTE 9 NOTE 4 NOTE 8 NOTE 10 NOTE 12 Figure 41 FER 4 3...

Page 71: ...tput NOTE 7 NOTE 4 NOTE 3 NOTE 1 NOTE 2 NOTE 5 NOTE 4 NOTE 4 NOTE 9 NOTE 6 NOTE 9 NOTE 9 NOTE 4 NOTE 8 NOTE 14 NOTE 10 Figure 42 QFER 4 3 7 kVA UPS with External Bypass Switch Table 22 50 Hz Input Cur...

Page 72: ...ELECTRICAL INSTALLATION Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA Installation Guide S 164201425 Rev 1 www eaton com powerquality 68...

Page 73: ...VA 3 1 kVA At the UPS connect the ground wire to the ground lug the green screw on the back of the UPS This UPS ground or earth screw is marked with the label shown below GROUNDING ELECTRODE TERMINAL...

Page 74: ...o Step 2 If the UPS has more than one battery cabinet connect the bottom battery cabinet to the middle cabinet as shown in Figure 45 Do not connect the battery cabinets to the UPS yet FES QFES 850 VA...

Page 75: ...to the UPS see Figure 45 if you have more than one battery cabinet see Figure 46 for only one battery cabinet FES QFES 850 VA 3 1 kVA FER QFER 1 8 3 1 kVA FER QFER 4 3 7 kVA UPS RBC 1 Figure 46 RBC 1...

Page 76: ...he Eaton FERRUPS Rack Mount UPS 850 VA 7 kVA User s Guide Replacing the Batteries CAUTION Only qualified service personnel such as a licensed electrician should perform the battery installation Risk o...

Page 77: ...ove the ground from the battery terminal If your local or national code requires you to ground either battery terminal remove the connection from the terminal to ground or earth before you work on the...

Page 78: ...e battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements S Do not open or mutilate the battery or batteries R...

Page 79: ...proper power source 2 Verify that the bypass switch is in the OFF position 3 At the UPS AC input service panel turn on the input power to the UPS and the bypass switch 4 Turn on the AC disconnect swit...

Page 80: ...first column should be nearly equal to the voltages in the second column If the values differ by more than a few volts check the terminal strip connections and correct any wiring problems CAUTION If...

Page 81: ...02 BPE 04 or BPE 05 7 to 11 Vac 8 to 12 Vac 60 Hz 208 or 240V only 10 Measure the AC voltage between the following points on the terminal strip This reading must be no more than 1 Vac if it is call y...

Page 82: ...position 16 Turn the AC disconnect switch to the OFF position 17 Reinstall the bypass switch and UPS front cover panels 18 If the UPS will not be operated immediately leave the bypass switch in the LI...

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