Eaton IBC-SW, Installation Manual

Page 1: ...p n 164000639 Revision 03 IBC SW Installation Manual Eaton 93PM Integrated Battery Cabinet Small Welded...

Page 2: ...e reproduced in any way without the express written approval of Eaton IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during i...

Page 3: ...2 IBC SW Power Wiring Preparation 16 3 2 3 IBC SW Interface Wiring Preparation 18 3 3 Inspecting and Unpacking the Eaton 93PM IBC SW 19 3 4 Battery Breaker Location 21 4 4 I In ns st ta alllla at tii...

Page 4: ...tenance 53 6 2 5 BATTERY Shelf Life 54 6 3 Recycling the Used Batteries 54 6 4 Maintenance Training 54 7 7 P Pr ro od du uc ct t S Sp pe ec ciif fiic ca at tiio on ns s 5 55 5 7 1 Models 55 7 2 Specif...

Page 5: ...cations 27 Figure 10 Rear Ventilation 28 Figure 11 Top Ventilation 29 Figure 12 Wiring Channel Location 31 Figure 13 DC Power Terminal Locations Eaton 93PM IBC SW 32 Figure 14 Wire Tie Anchors 33 Figu...

Page 6: ...vi Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 List of Figures...

Page 7: ...Match External Power Wiring Recommendations Eaton 93PM IBC SW 432V or 480V 17 Table 4 Standalone External Power Wiring Recommendations Eaton 93PM IBC SW 432V or 480V 17 Table 5 External Power Cable Te...

Page 8: ...viii Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 List of Tables...

Page 9: ...cabinets match the UPS cabinet in style and color Figure 1 shows the Eaton 93PM IBC SW The IBC SW is equipped with valve regulated lead acid VRLA batteries The 432Vdc version contains a single string...

Page 10: ...et bolt holes are provided for permanently mounting the IBC SW using the optional Floor Mount Bracket Kit Line up and match battery cabinets are installed adjacent to the UPS The IBC SW can be install...

Page 11: ...ations listed in this manual are subject to change 1 1 5 5 C Co on nv ve en nt tiio on ns s U Us se ed d iin n T Th hiis s M Ma an nu ua all This manual uses these type conventions Bold type highlight...

Page 12: ...uipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Eaton Powerware and BladeUPS are registered trademarks of Eaton Corporation or its subsidiari...

Page 13: ...nual does not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the...

Page 14: ...6 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Introduction...

Page 15: ...t terminals may carry live voltage even when the UPS is not connected to an AC source To reduce the risk of fire or electric shock install this UPS system in a temperature and humidity controlled indo...

Page 16: ...the unit Do not install or operate the UPS system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batter...

Page 17: ...eter les batteries au feu L exposition aux flammes risque de les faire exploser Les accumulateurs au plomb acide peuvent repr senter un risque d incendie car ils g n rent de l hydrog ne gazeux Ne pas...

Page 18: ...10 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Safety Warnings...

Page 19: ...n contains the following information Physical features and requirements including dimensions Power wiring installation notes Location of conduit and wire entry landing plates Location of power termina...

Page 20: ...tteries before the expiration of the shelf life will result in reduced discharge time shorter float service life and will void the warranty The IBC SW operating environment must meet the weight requir...

Page 21: ...ith Top Exhaust Option None Required From Back of Cabinet with Rear Exhaust Option 203 2 mm 8 minimum clearance From Right Side of Cabinet None Required From Left Side of Cabinet None Required Figure...

Page 22: ...00639 Rev 03 Figure 4 Eaton 93PM IBC SW Dimensions Top and Bottom Views 31 1 2 340 13 4 149 5 9 833 32 8 134 5 3 69 2 7 166 6 5 102 4 0 150 5 9 757 29 8 138 5 4 Covered by a plate when configured for...

Page 23: ...of Gravity letters A B and C map to Figure 5 DC Voltage Output Nominal A mm in B mm in C mm in Weight kg lb 93PM IBC SW with 1 String 36 Batteries 432 833 32 8 527 20 7 213 8 4 907 9 2001 93PM IBC SW...

Page 24: ...16 75 C ampacity with 40 C ambient correction factors The battery wiring used between the battery and the UPS for standalone installations should be a maximum of 20 meters 65 feet with a voltage drop...

Page 25: ...SWs and the UPS Table 4 Standalone External Power Wiring Recommendations Eaton 93PM IBC SW 432V or 480V Battery Cabinet to UPS or External Customer Supplied Tie Point and Breaker or Disconnect Tie Poi...

Page 26: ...pa ar ra at tiio on n Control wiring for features and options should be connected at the customer interface terminal blocks located inside the IBC SW WARNING Do not directly connect relay contacts to...

Page 27: ...aton service representative immediately NOTE For the following step verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table 1 for cabinet weight 2 Use a forklift...

Page 28: ...20 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Figure 6 Eaton 93PM IBC SW as Shipped on Pallet Installation Plan and Unpacking...

Page 29: ...e er ry y B Br re ea ak ke er r L Lo oc ca at tiio on n Figure 7 shows the location of the battery breaker in the 93PM Integrated Battery Cabinet Small Welded with the front cover removed Figure 7 Eat...

Page 30: ...22 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Installation Plan and Unpacking...

Page 31: ...P Pa alllle et t DANGER RISK OF INSTABILITY Do not remove any internal panels until the cabinet is removed from and lowered from the pallet WARNING The IBC is heavy see Table 1 If unpacking and unload...

Page 32: ...INSTABILITY Turning the jacking bolts unevenly may cause the cabinet to become unbalanced To prevent tipping the cabinet raise the cabinet no more than 3 mm 1 8 above the floor just enough to allow t...

Page 33: ...If installing the cabinet permanently requires the optional Floor Mount Bracket Kit retain the cabinet mounting bolts otherwise recycle the bolts along with the support brackets in a responsible manne...

Page 34: ...ket between the adjacent cabinet and secure the tie strap with retained hardware 21 If permanently mounting the IBC requires the optional Floor Mount Bracket Kit continue to Step 22 otherwise proceed...

Page 35: ...39 Rev 03 27 Figure 9 Line Up and Match Wiring Access Locations Inter cabinet wiring access to route interface wiring between cabinets Inter cabinet wiring access knockouts Remove knockouts as require...

Page 36: ...28 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Figure 10 Rear Ventilation Ventilation Grill Cover Plate Front Top View Back View Installation...

Page 37: ...valuated for use with copper wire only For external wiring use only 75 C copper wire 4 4 3 3 1 1 L Liin ne e U Up p a an nd d M Ma at tc ch h P Po ow we er r W Wiir riin ng g NOTE 1 Each battery cabin...

Page 38: ...al locations 5 Secure the battery wiring to the wire tie anchors see Figure 14 using Zip ties 6 Route the battery cabinet ground wiring from the UPS through the bottom side inter cabinet access pass t...

Page 39: ...Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 31 Figure 12 Wiring Channel Location Wiring Channel Installation...

Page 40: ...aton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Figure 13 DC Power Terminal Locations Eaton 93PM IBC SW DC Output Terminals and Ground Terminals Installat...

Page 41: ...llation Manual 164000639 Rev 03 33 Figure 14 Wire Tie Anchors Wire Tie Anchor Figure 15 DC Power Terminal Detail Eaton 93PM IBC SW IBC SW DC Output to UPS Positive Terminals IBC SW DC Output to UPS Ne...

Page 42: ...Step 5 if using bottom entry access proceed to Step 13 5 Top Entry Wiring Remove the top conduit plate see Figure 16 from the top of the IBC SW Identify all conduit requirements and mark their locatio...

Page 43: ...Table 4 for wiring requirements Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 For More Information for UPS cabinet terminal locations 15 Secure the...

Page 44: ...it 4 4 4 4 1 1 I In ns st ta alllliin ng g B Ba at tt te er ry y D De et te ec ct t I In nt te er rf fa ac ce e C Co on nn ne ec ct tiio on ns s NOTE 1 Disconnect terminal block plug from terminal blo...

Page 45: ...nduit plate see Figure 16 from the inside bottom of the IBC SW Identify all conduit requirements and mark their location Drill and punch all conduit holes in the bottom conduit plate prior to mounting...

Page 46: ...Once the battery cabinets are installed and wired return to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 For More Information to complete the UPS wiring Figu...

Page 47: ...Shunt Trip Table 8 IBC TB2 Interface Wiring Terminal Block Terminations Terminal Function Size of Pressure Termination Tightening Torque Nm lb in Type Screw Comments Shunt Trip 26 16 0 4 3 5 0 8 7 1 S...

Page 48: ...4 9 10 NOTE 1 IBC SW1 is closest to the UPS NOTE 2 The IBC SW shunt trip is wired in parallel The IBC SW battery detect is wired in series NOTE 3 If less than four IBC SWs are installed the last IBC...

Page 49: ...o on nn ne ec ct tiio on ns s NOTE 1 Disconnect terminal block plug from terminal block to wire plug NOTE 2 Because of the battery shunt trip wiring route in the 93PM UPS cabinet the wiring from the I...

Page 50: ...manual listed in paragraph 1 7 For More Information for UPS cabinet terminal locations 7 Proceed to Step 11 8 Bottom Entry Wiring Remove the bottom conduit plate see Figure 16 from the inside bottom o...

Page 51: ...ring the IBC SW thermal sensor interface terminals using the bottom entry access proceed to Step 7 NOTE In multiple IBC SW installations route the battery interface wiring between IBC SWs through the...

Page 52: ...19 11 Connect the thermal sensor interface wiring to the UPS thermal sensor interface building alarm terminals Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragr...

Page 53: ...ables are properly routed between the IBCs and the UPS o All power cables are properly sized and terminated o A ground conductor is properly installed o Battery cables are terminated on the positive a...

Page 54: ...__________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________...

Page 55: ...PM UPS and 93PM Integrated Battery Cabinet intercabinet power connection onelines Figure 20 93PM Integrated Battery Cabinet Line Up and Match Power Oneline UPS Cabinet Battery Cabinet 1 Battery Cabine...

Page 56: ...ternal wiring to be supplied by the customer Figure 22 93PM Integrated Battery Cabinet Standalone Power Online Three or Four Cabinets ExternalTie Point and Battery Breaker or Disconnect UPS Cabinet Ba...

Page 57: ...ry Cabinet 3 Middle ST Multiple Battery Cabinets 48 Vdc NOTE Battery Detect and DC Shunt Trip wiring should be a minimum of 18 AWG UPS Shunt Trip TB Battery Cabinet ST Single Battery Cabinet Battery D...

Page 58: ...50 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Figure 24 93PM Integrated Battery Cabinet Schematic Onelines and Schematics...

Page 59: ...Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 51 Figure 25 93PM Integrated Battery Cabinet Battery String Detail Schematic Onelines and Schematics...

Page 60: ...52 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 Onelines and Schematics...

Page 61: ...ver the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 6 6 2 2 1 1 D DA AI IL LY Y M Ma...

Page 62: ...our local recycling reuse or hazardous waste center Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Ob...

Page 63: ...V 200 kW UPS 480V 158A IBC for Eaton 93PM L 208V 60 kW UPS Eaton 93PM L 208V 120 kW UPS Eaton 93PM L 208V 160 kW UPS Eaton 93PM L 208V 200 kW UPS and Eaton 93PM 400 480V 50 kW UPS Eaton 93PM 400 480V...

Page 64: ...abinet is rated for operation in up to a 40 C 104 F ambient temperature The batteries are rated for a 25 C 77 F ambient temperature to extend their useful life Transit Temperature 25 C to 60 C 13 F to...

Page 65: ...arts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and...

Page 66: ...enefits of this Warranty the End User must register the product warranty via mail or online at www eaton com pq register product registration use the Product in a normal way follow the Product s user...

Page 67: ...Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual 164000639 Rev 03 59 Warranty...

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