Eaton M-Max series, Quick Start Manual

Page 1: ...M Max Series adjustable frequency drive Quick start guide Effective February 2010 Supersedes June 2009...

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Page 3: ...REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or...

Page 4: ...ancement 1 Writing conversions 3 Rated operational data on the nameplate 4 Mains voltages 4 Technical Data Control signal terminals 8 Block diagram 10 Operation Checklist for commissioning 13 Hazard w...

Page 5: ...erface 20 Figure 10 LCD Display Areas 22 Figure 11 Operational Data Indicator Operational 23 Figure 12 Parameter Menu P1 1 1 Quick Configuration 26 Figure 13 Schematic Representation of Parameter Acce...

Page 6: ...in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as wel...

Page 7: ...ect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit the device Cover or enclose any adjacent live component...

Page 8: ...cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause injury or material damage external...

Page 9: ...M Max Series adjustable frequency drive MN04020002E For more information visit www eaton com vii February 2010...

Page 10: ...M Max Series adjustable frequency drive viii For more information visit www eaton com MN04020002E February 2010...

Page 11: ...scribes the extended functionality as of production date January 2010 see Figure 1 of the M Max Series of adjustable frequency drives Key features of this enhancement are New controller board with a h...

Page 12: ...tion about operating the adjustable frequency drives It is intended to support experienced qualified users in the use of the M Max Series adjustable frequency drive It is assumed that you have thoroug...

Page 13: ...t the start of a chapter or to empty pages at the end of a chapter In order to make it easier to understand some of the figures included in this manual the housing of the adjustable frequency drive as...

Page 14: ...115V 240V 230V 480V 460V Label Meaning MMX34AA3D3F0 0 Part no MMX M Max Series adjustable frequency drive 3 Three phase power connection 4 400V voltage category AA Instance Software version A and alp...

Page 15: ...0 C ambient temperature 2000m maximum for corner grounded device 4500m for non corner grounded device Mounting position Vertical 90 degrees lateral rotation Protection type IP20 Busbar tag shroud BGV...

Page 16: ...MX34 Output frequency f2 0 320 Hz WE 0 50 Hz Frequency resolution set point value Hz 0 01 Rated operational current Ie 100 continuous current at maximum 50 C ambient temperature Overload current 150 f...

Page 17: ...2 6 0 25 1 4 1 3 1 5 FS2 MMX11AA2D4 2 4 3 6 0 37 2 0 1 2 2 2 FS2 MMX11AA2D8 2 8 4 2 0 55 2 7 3 4 2 2 FS2 MMX11AA3D7 3 7 5 6 0 75 3 2 1 3 2 FS2 MMX11AA4D8 4 8 7 2 1 10 4 6 1 1 2 4 2 FS3 Power Connectio...

Page 18: ...ion of Control Signal Terminals Part Number Rated Opera tional Current Overload Current 150 Assigned Motor Rating Installation Size Ie Ie150 P 230V 50 Hz P 230V 60 Hz A A kW A hp A Power Connection Vo...

Page 19: ...ohms 0 4 20 mA RB 200 ohms Selectable through microswitch S3 5 GND Reference potential 0V 13 DO Digital output Active READY Transistor max 50 mA terminal 20 supply voltage 14 DI4 Digital input 4 Fixe...

Page 20: ...m MMX11 has a voltage doubler connection in the internal DC link At a connection voltage of 1 AC 120V 115V a motor voltage of 3 AC 230V is output 23 22 PE PE W V U M 3 X1 B A C e 24 26 25 1 2 3 5 4 DO...

Page 21: ...U M 3 X1 B A C e 24 26 25 1 2 3 5 4 DO AO 7 8 9 18 DI1 DI2 Al1 DI3 DI4 DI5 DI6 GND DI_COM 10 mA 14 15 16 10 R13 R14 R22 R21 R24 S4 S3 S2 S1 FWD REV FF1 FF2 Reset Pl Off 24 V 6 50 mA 24 V Out GND 10 V...

Page 22: ...with MMX34 4D3 MMX34 5D6 MMX34 7D6 MMX34 9D0 MMX34 012 and MMX34 014 23 22 W V U M 3 X1 A C B 24 26 25 1 2 3 5 4 7 8 9 18 DI1 DI2 DI3 DI4 DI5 DI6 GND DI_COM C C V Out 14 15 16 10 R13 R14 R22 R21 R24...

Page 23: ...frequency drive has been earthed properly PE 6 All electrical terminals in the power section L1 L2 N L3 U T1 V T2 W T3 R R PE were implemented properly and were designed in line with the corresponding...

Page 24: ...T3 The control signal terminals are isolated from the line power potential There can be a dangerous voltage on the relay terminals 22 to 26 even if the frequency converter is not being supplied with l...

Page 25: ...speed control operating mode sensorless vector P11 8 1 Inching operation of the motor with contactors and switching devices in the output of the adjustable frequency drive is not permitted CAUTION Mak...

Page 26: ...t one fault etc Figure 7 Error Message Example Acknowledge fault message Reset The current fault message flashes for example F1 09 It can be acknowledged with the BACK RESET key or by actuating DI5 by...

Page 27: ...ample in the event of excess temperature Warning messages appear on the display with an arrow under ALARM and AL with the respective code number The code numbers for faults and warning messages are id...

Page 28: ...ault and restart the adjustable frequency drive Check the supply voltage If it is OK there is an internal fault If this is the case please contact your Eaton representative or call 877 ETN CARE 386 22...

Page 29: ...ange 4 20 mA parameter P2 1 Current less than 4 mA or voltage below 2V Signal line interrupted The signal source is faulty Check the analog input s current source and circuit 51 External fault Error m...

Page 30: ...to individual parameter groups S4 1 P1 1 P2 1 P3 1 Select individual digits in multi digit display Acknowledge fault message Reset Activates the selection for the menu levels flashes Switch between t...

Page 31: ...ation visit www eaton com 21 February 2010 Actuating the arrow keys causes the active value to increase or decrease the parameter number or the function by one unit If you hold one of the two arrow ke...

Page 32: ...rror message Plain text display Two 14 and three 7 segment blocks for displaying AL Alarm message F Error messages M Measurement value operating data P Parameter numbers S System parameter Anticlockwi...

Page 33: ...t command FWD or REV The arrow in the bottom status line shows the actuation via control signal terminals with the factory setting on I O Control Control Input Output The arrow over FWD Forward indica...

Page 34: ...it REF Set point input Reference MON Operational data indicator Monitor PAR Parameter levels FLT Fault log FAULT Use the OK button to open the selected main menu 2 The numerical first value is always...

Page 35: ...can be selected with the two arrow keys closed circuit Example Factory setting 5 By actuating the BACK RESET button you exit main menu PAR arrow flashes see sequence 1 All settings are stored automat...

Page 36: ...1 1 Quick Configuration The parameter menu always starts with parameter P1 1 With P1 1 1 the quick start wizard starts to guide you through the procedure Here you individually confirm a set number of...

Page 37: ...meters free parameter selection Selection of pre defined parameter values for various applications see Table 10 on Page 32 P1 2 0 Basic no preliminary setting P1 2 1 Pump drive P1 2 2 Fan drive P1 2 3...

Page 38: ...guration Besides the parameters of the Quick Configuration system parameters S1 1 to S4 2 are also shown after the initial setting With P1 1 0 you can select access to all parameters the keys of the o...

Page 39: ...ion P7 1 2 3A Figure 15 Circuits Delta Star Example Single phase connection of the MMX12AA4D8 adjustable frequency drive to a 230V mains voltage The stator winding of the motor is connected in a delta...

Page 40: ...activating the default settings S4 2 1 you are guided step by step through the provided parameters by the quick start assistant The defined values are confirmed with the OK button or they can be chan...

Page 41: ...function 0 Acceleration time ramp 1 Flying restart circuit 0 P6 8 506 Stop function 0 Free coasting 1 Deceleration time ramp 0 P7 1 113 Motor rated current 0 2 x Ie 2 x Ie Motor rating plate Ie P7 3...

Page 42: ...I O 1 Control signal terminals I O I O P6 2 Set point input 0 10 V for terminal 2 3 AI1 analog set point 1 3 AI1 analog set point 1 3 AI1 analog set point 1 3 AI1 analog set point 1 P6 3 Minimum freq...

Page 43: ...ory setting WE Country specific enabled and visible only in the quick start wizard 0 EU 50 Hz based defaults 1 USA 60 Hz based defaults 0 Analog Input P2 1 379 AI1 Signal range DIP switch S2 0 0V 0 mA...

Page 44: ...ke P3 2 3 P3 11 421 Fixed speed B2 like P3 2 4 P3 12 1020 PI controller deactivated like P3 2 0 P3 13 1400 Thermistor input like P3 2 6 P3 14 1401 External brake like P3 2 0 P3 15 1402 Acceleration de...

Page 45: ...3 31 0 P3 34 1421 DI4 Logic Like P3 31 0 P3 35 1422 DI5 Logic Like P3 31 0 P3 36 1423 DI6 Logic Like P3 31 0 P3 37 1480 Hand mode 0 6 0 Analog Output P4 1 307 AO signal 0 Deactivated 1 Output frequenc...

Page 46: ...onitoring 28 Field bus signal switched through 2 P5 2 314 RO2 signal Like P5 1 3 P5 3 312 DO1 signal Like P5 1 1 P5 4 315 Frequency monitor 0 Deactivated 1 Minimum 2 Maximum 0 P5 5 316 Frequency monit...

Page 47: ...eration time ramp 1 Flying restart 0 P6 8 506 Stop function 0 Fee coasting 1 Deceleration time ramp 0 P6 9 500 S ramp temporal S form 0 00 Linear 0 1 10 0s S shaped 0 0 P6 10 717 Automatic restart REA...

Page 48: ...00 P6 4 Hz 0 00 P6 26 511 Skip frequency 2 lower value 0 00 P6 4 Hz 0 00 P6 27 731 Skip frequency 2 upper value 0 00 P6 4 Hz 0 00 P6 28 513 Skip frequency 3 lower value 0 00 P6 4 Hz 0 00 P6 29 514 Ski...

Page 49: ...5 Motor ambient temperature 20 100 C 40 P8 8 706 Motor cooling factor at zero frequency 0 0 150 40 P8 9 707 Motor thermal time constant 1 200 min 45 P8 10 1430 4 mA reference value error 0 0 10 0s 0 5...

Page 50: ...0 P9 10 132 PID controller D rate time 0 00 10 0s 0 00 P9 11 1431 PID controller output filter delay time 0 00 10 0s 0 0 P9 12 1016 Sleep mode frequency 0 00 P6 4 Hz 0 00 P9 13 1018 Sleep mode wake u...

Page 51: ...step 0 P10 10 1437 Flow control FWD REV bit 0 255 0 P10 11 1438 Set time for FF0 0 10000s 0 P10 12 1439 Set time for FF1 0 10000s 0 P10 13 1440 Set time for FF2 0 10000s 0 P10 14 1441 Set time for FF3...

Page 52: ...00 600 00s 0 00 P12 3 515 DC braking start frequency 0 00 10 00 Hz 1 50 P12 4 508 DC braking braking time in case of STOP 0 00 600 00s 0 00 P12 5 504 Brake chopper only active and visible with brakin...

Page 53: ...ctive 17 Flow control single step completed 18 Flow control program cycle completed 19 Flow control pause 20 Counter set point 1 active 21 Counter set point 2 active 22 RUN signal active 23 4 mA warni...

Page 54: ...4 10 1346 Deceleration time 2 0 1 3000s 3 0 P14 11 1355 V Hz characteristic curve 2 0 Linear 1 Quadratic 2 Configurable 0 P14 12 1354 Torque boost 2 0 Deactivated 1 Enabled 0 P14 13 1353 Overload prot...

Page 55: ...tory 0 field bus deactivated 1 Modbus 0 S2 3 810 Address slave 1 255 1 S2 4 811 Baud rates 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 8 57600 5 S2 5 812 Number of stop bits 0 1 Stop bit 1...

Page 56: ...current A 0 00 M1 5 4 Motor torque calculated value 0 0 M1 6 5 Motor power calculated value 0 0 M1 7 6 Motor voltage V 0 0 M1 8 7 Intermediate DC bus voltage V 0 0 M1 9 8 Unit temperature C 0 M1 11 13...

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Page 58: ...d monitoring products When combined with Eaton s full scale engineering services these products provide customer driven PowerChain ManagementT solutions to serve the power system needs of the data cen...