Eaton PDI JCOMM, Installation And Operation Manual

Page 1: ...p n P 164001107 Revision 01 Installation and Operation Manual Eaton PDI JCOMM Enclosure...

Page 2: ...ptimal performance of your Eaton PDI JCOMM Enclosure please carefully read the instructions before trying to install operate service or maintain the system For any questions regarding the installation...

Page 3: ...of threats including power outages surges lighting strikes and enable you to monitor and control your power infrastructure We trust that your Eaton Uninterruptible Power Supply system and Accessory Pr...

Page 4: ......

Page 5: ...4 Connect Main or Subdistribution CTs 14 4 5 Install Panelboard Branch Circuit CTs 16 4 5 1 Run Cable Harnesses to JCOMM 17 4 5 2 Connect Cable Harnesses to JCOMM Connections Panel 18 4 5 3 Connect C...

Page 6: ...larm Handling 33 8 8 S Se er rv viic ce e 3 35 5 8 1 Eaton Large Systems Service and Support Department 35 8 2 Startups 35 8 3 Eaton Service Contracts 35 8 3 1 The Service Promise 35 8 3 2 Preventive...

Page 7: ...Figure 7 JCOMM Connections Panel 16 Figure 8 Cable Harness Orientation 17 Figure 9 Connect Cable Harness to JCOMM Connections Panel 18 Figure 10 Connect Branch Circuit CTs to Cable Harness 19 Figure...

Page 8: ...viii Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 List of Figures...

Page 9: ...e 3 JCOMM Enclosure Installation Parts 12 Table 4 Parts for Ground and Voltage Connection 13 Table 5 Parts for Feed Connections 15 Table 6 Parts for Panelboard Branch Circuit CTs 16 Table 7 BCMS Measu...

Page 10: ...x Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 List of Tables...

Page 11: ...ce to confirm power is OFF Electrical equipment should be installed operated serviced and maintained only by qualified personnel and in accordance with all local safety codes Power Distribution Inc as...

Page 12: ...2 Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 Safety...

Page 13: ...urces to panelboards Up to four 42 circuit panelboards or 168 branch circuits in total Up to four main feeds to panelboards or four subdistribution feeds to remote power distribution equipment Figure...

Page 14: ...T for G CT branch circuit cable harnesses 21 BC connectors 5 10 15 20 ft lengths CT main or subdistribution circuit cable harnesses ABCNG connectors 5 15 10 20 ft lengths WaveStar Color Monitor a 7 in...

Page 15: ...NSI UL60950 1 CSA C22 2 FIPS Pub OSHA standards applicable portions of IEC ANSI UL60950 1 CSA C22 2 Manufacturing testing NEMA UL and CSA standards 2 2 3 3 J JC CO OM MM M E En nc cllo os su ur re e J...

Page 16: ...associated main feeds There are two points list options The Normal list is specialized for alarm customization for branch circuits The Power KWH points list is specialized for power monitoring for br...

Page 17: ...nnection for branch circuit CTs two connections odd even numbered sides for each of the four 4 possible panelboards Four 4 cable harness connections for main feed CTs or subdistribution feeds Two 2 Mo...

Page 18: ...s manual E ESSDocumentation eaton com 2 2 8 8 W Wa ar rr ra an nt ty y To view the warranty please click on the link or copy the address to download from the Eaton website Eaton Product Warranty https...

Page 19: ...round and Voltage Sources b A ground connection in accordance with FIPS Pub 64 NEC standards and local codes Monitors local power monitoring stations 5 Determine monitors to be used as local power mon...

Page 20: ...network addresses as seen from the BMS including remapped upstream Modbus addresses when a JCOMM monitor or WaveStar BCMS Hub is used as a local power monitoring station See paragraph 5 5 Remapping Mo...

Page 21: ...list have been included 3 Check the enclosure internal frame boards and connectors for damage 4 Report any missing or damaged parts to Eaton support The contents of your JCOMM Installation Kit will in...

Page 22: ...ng holes attaching conduit and attaching JCOMMs to walls PDUs RPPs or other power distribution equipment Use Lock Out Tag Out procedures Wear suitable personal protective clothing and use protective e...

Page 23: ...e within sight of the JCOMM in conformance to NEC standards and local codes The customer is responsible for providing power voltage cables Eaton can provide an optional power voltage cable in lengths...

Page 24: ...n o or r S Su ub bd diis st tr riib bu ut tiio on n C CT Ts s To measure current on main or subdistribution feeds install split core CTs rated at 250A on the wires ABCNG and connect to matching cable...

Page 25: ...ociated breaker except for the ground phase 2 Click the 5A ground CT XMR14213 005 over the ground line if ground is being monitored Figure 6 250A CT and Cable Harness for Main and Subdistribution Feed...

Page 26: ...B Br ra an nc ch h C Ciir rc cu uiit t C CT Ts s Parts used in this step for each panelboard Table 6 Parts for Panelboard Branch Circuit CTs Quantity Description 42 Branch circuit split core CT 60A w...

Page 27: ...Connect cable harnesses to JCOMM Connections Panel 3 Connect split core CTs to the cable harnesses 4 Clip CTs over circuit wires in correct order 4 4 5 5 1 1 R Ru un n C Ca ab blle e H Ha ar rn ne es...

Page 28: ...nn ne ec ct tiio on ns s P Pa an ne ell Connect the cable harness to the corresponding 22 pin socket on the JCOMM Connections Panel Each panelboard has an odd numbered and even numbered side connecto...

Page 29: ...with 21 connection at the bottom of the panelboard a Open the CT and snap it over the circuit wire as shown in Figure 11 b The split core CT wire must always go to the right regardless of whether the...

Page 30: ...20 Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 Figure 11 Clip Split Core CT Over Circuit Wire JCOMM Installation...

Page 31: ...ed at any time during installation Before applying power to the panelboard make sure that all CTs are connected to their cable harness and that the cable harness is connected to the left side JCOMM Co...

Page 32: ...in different configurations JCOMM BCMS is designed for standard North American panelboards with 42 circuits distributed in two columns 21 circuits per side There are also column width panelboards wit...

Page 33: ...00 bps network speed Even default odd or no parity specified during BCMS software setup 4 wire or 2 wire 2 wire selected by jumpers on the Connection Panel All customer Modbus network connections are...

Page 34: ...hernet link SNMP high speed event driven protocol over an Ethernet link TCP IP can also be used to display Color Monitor web pages These protocols are specified in monitor setup See the WaveStar Color...

Page 35: ...map these addresses as explained in the following sections Figure 16 BCMS Network Connections with and without a Monitor 5 5 5 5 R Re em ma ap pp piin ng g M Mo od db bu us s A Ad dd dr re es ss se es...

Page 36: ...d subdistribution feed Modbus addresses to the monitor s upstream side These remapped addresses are what the BMS must use to address the downstream BCMS devices Figure 18 Figure 18 Modbus Upstream Add...

Page 37: ...there are no communication errors present Verify that each panelboard can be displayed on the monitor Access the monitor setup page by accessing the setup pressing the ESC key and verify that the ups...

Page 38: ...nd on flow of current passing through the installed CT The green dot on the CT and the CT wire on branch circuit split core CTs should be oriented to the right as you face the panelboard to ensure cor...

Page 39: ...s in the panelboard and main feeds to the panelboard Options and parameters from setup such as voltage sources main feed CT configuration and warning and alarm thresholds Direct calibrated measurement...

Page 40: ...nch circuit KW BC 1 42 The Power KWH points list provides detailed power measurements for each branch circuit as shown in this section grey background These measurements are not available in the Norma...

Page 41: ...er size Warning threshold set uniformly for all branch circuits BC 1 42 Percent breaker size default 70 Alarm threshold set uniformly for all branch circuits BC 1 42 Percent breaker size default 80 Wa...

Page 42: ...it set for each BC in warning Alarm registers 3 registers 1 bit for each BC Summary status one bit set for each BC in alarm Quick status alarm 1 register Summary alarm for BCs one bit set for each ala...

Page 43: ...tus for individual branch circuits and panelboards The BMS should read these registers regularly to be appraised of power conditions requiring immediate attention Quick status alarm has a bit set for...

Page 44: ...34 Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 Operation...

Page 45: ...North America Eaton can respond rapidly and provide on site assistance in emergency down time situations Eaton provides telephone support 24 hours a day 7 days a week with a direct line to Service 1...

Page 46: ...36 Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 Service...

Page 47: ...s Points lists can be downloaded from the Eaton website Go to Service Software Downloads https www eaton com services service software downloads For BCMS points lists Contact Eaton Service See paragra...

Page 48: ...38 Eaton PDI JCOMM Enclosure Installation and Operation Manual P 164001107 Rev 01 Bibliography...

Page 49: ...one Modbus address An acquisition board can monitor three BCMS devices two panelboards and one set of subdistribution feeds BMS Building management system CRU Customer replaceable unit CT Current tran...

Page 50: ...P 16400110701 P 164001107 01...