Eaton Powerware 9395E, User And Installation Manual

Page 1: ...Powerware 9395E UPS 200 kVA User s and Installation Guide...

Page 2: ...ial and industrial application in the second environment Installation restrictions or additional measures may be needed to prevent disturbances 2010 Eaton Corporation All Rights Reserved The contents...

Page 3: ...n information 21 3 2 Unloading the UPS cabinet from the pallet and mechanical installation 21 3 3 Battery cabinet installation 23 3 4 Installing UPS external and battery power wiring 25 3 4 1 External...

Page 4: ...indicators 66 6 4 System event messages 66 7 Communication 67 7 1 X Slot cards 67 7 2 Powerware LanSafe Power Management Software 68 7 3 Terminal mode 68 7 3 1 Display UPS control panel 68 7 3 2 Even...

Page 5: ...erruptions batteries provide emergency power to safeguard operation The UPS system is housed in a single free standing cabinet with safety shields behind the door for hazardous voltage protection The...

Page 6: ...UPS 200 kVA User s and Installation Guide 6 Figure 1 1 Powerware 9395E 200 cabinet...

Page 7: ...ing and inverter ripple currents Charging at high currents can overheat and damage batteries 1 1 4 Power Management Software Powerware LanSafe Power Management Software is bundled as part of the Softw...

Page 8: ...al should be read At a minimum Chapters 1 through 3 and Chapter 5 should be examined Read through each procedure before beginning the procedure Perform only those procedures that apply to the UPS syst...

Page 9: ...at you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 1 7 For more information Refer to...

Page 10: ...the procedures and illustrations in the paragraph 2 2 and Chapter 3 to create a logical plan for installing the system 2 2 Preparing the site For the UPS system to operate at peak efficiency the inst...

Page 11: ...From front of cabinet 915 mm working space From back of cabinet 100mm From right side of cabinet None required but for easier service 500 mm is recommended From left side of cabinet None required Tabl...

Page 12: ...UPS 200 kVA User s and Installation Guide 12 Figure 2 1 UPS cabinet dimensions front view Figure 2 2 UPS cabinet dimensions right side view...

Page 13: ...UPS 200kVA User s and Installation Guide 13 Figure 2 3 UPS cabinet dimensions top view Figure 2 4 UPS cabinet dimensions bottom view Front...

Page 14: ...If installing as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breake...

Page 15: ...nd D map to figure 6 5 on page 6 6 Table 2 4 Input output ratings and external wiring requirements for the Powerware 9395E 200 Read and understand the following notes while planning and performing the...

Page 16: ...tomer ground Ground Ground 7 1 bolt mounting 22 M10 NOTE Customer ground size1 0 can be run in any conduit Table 2 5 UPS cabinet power cable terminations for the Powerware 9395E 200 Part Size Quantity...

Page 17: ...ies are remotely located The battery disconnect switch should be installed between the battery and the UPS External DC input overcurrent protection and disconnect switch for the remote battery locatio...

Page 18: ...larms can be programmed to display the alarm functional name LAN and telephone drops for use with X Slot cards must be provided by facility planners or the customer The UPS Battery Aux and 48 Vdc Shun...

Page 19: ...verify that the forklift or pallet jack is rated to handle the weight of the cabinet seeTable 2 1 on page 11 for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the ins...

Page 20: ...nd compare each item with the Bill of Lading If damage has occurred or shortages are evident contact your service representative immediately to determine the extent of the damage and its impact upon f...

Page 21: ...abinet is bolted to a wooden pallet supported by wood skids To remove the pallet and mechanically install the UPS perform the following procedure NOTE When a line up and match UPS system is ordered to...

Page 22: ...for later use 3 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 3 2 Remove the front shipping bracket If i...

Page 23: ...UPS 200 kVA User s and Installation Guide 23 Figure 3 1 Removing left side shipping bracket...

Page 24: ...ight side shipping bracket 3 3 Battery cabinet installation To install the battery cabinet refer to the Powerware 9395 Integrated Battery Cabinet Model IBC L installation manual After the battery cabi...

Page 25: ...power wiring 3 4 1 External power wiring installation To install wiring to connections 1 Remove one top screw and two bottom screws securing the UPS left front panel see Figure 3 1 Lift the panel str...

Page 26: ...UPS 400 kVA 2x200 kVA User s and Installation Guide 26 Figure 3 3 Conduit and wire entry locations...

Page 27: ...UPS 200 kVA User s and Installation Guide 27 Figure 3 4 a UPS power terminal locations Figure 3 4 b UPS power terminal locations Front view Side view...

Page 28: ...UPS 200 kVA User s and Installation Guide 28 Figure 3 5 a front view Figure 3 5 b side view UPS power terminal locations MBS version...

Page 29: ...Step 7 5 Route and connect the battery cables between the UPS and the battery system See Figure 3 3 through Figure 3 5 for wiring access information and terminal locations 6 Connect the positive negat...

Page 30: ...plates WARNING Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required 7 To locate the appropriate terminals and review the wiring and termi...

Page 31: ...User s and Installation Guide 31 Figure 3 7 Interface terminal locations UPS 200 kVA...

Page 32: ...2 Building alarm 1 return 3 Building alarm 2 Programmable UPS alarm Activated by a remote dry contact closure 4 Building alarm 2 return 5 Building alarm 3 Programmable UPS alarm Activated by a remote...

Page 33: ...as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTEThe building a...

Page 34: ...see paragraph 2 2 2 on page 14 Table 3 1 and Figure 3 7 through Figure 3 10 6 If battery cabinets are installed attached to the UPS cabinet proceed to Step 7 if battery cabinets are installed separat...

Page 35: ...install the LAN and telephone drops 2 If not already accomplished remove one top screw and two bottom screws securing the UPS center front panel see Figure 3 1 Lift the panel straight up to remove fr...

Page 36: ...itch not tied into any other circuits NOTE This procedure is intended to be used for the installation of the Powerware remote EPO switch If installing another manufacturer s switch only use this proce...

Page 37: ...screws securing the small top internal safety shield panel and remove the panel This panel is to the right of the X Slot communication bays see Figure 3 7 on page 30 5 Remove the UPS cabinet interface...

Page 38: ...erminals 6 and 7 of the remote EPO switch as shown in Figure 3 12 Remote EPO switch wiring must be in accordance with UL Class II requirements 12 When all wiring is complete reinstall the small top in...

Page 39: ...stallation checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a...

Page 40: ...nstalled UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment r Adequate workspace exists around the UPS and oth...

Page 41: ...nterrupted or falls outside the parameters specified in Chapter 10 Product specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or...

Page 42: ...path of electrical power through the UPS system when the UPS is operating in normal mode Figure 4 2 Path of current through the UPS in normal mode During normal UPS operation power for the system is...

Page 43: ...becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified...

Page 44: ...static switch is rated as a continuous duty devfice that fis used any tfime the finverter is unable to support the applied load The statfic swfitch befing an eflectronficaflfly controflfled device can...

Page 45: ...ter output can no longer support the connected loads When this event occurs the UPS fissues another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectfiffier has a valid AC...

Page 46: ...If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install both a source neutral and a b...

Page 47: ...minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed...

Page 48: ...iminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly NOTE Read this section of the manual and have thorough knowledge of...

Page 49: ...1 shows the UPS controls and indicators Figure 5 1 Powerware 9395E 200 kVA UPS controls and indicators 5 1 1 Control panel The Control Panel is used to set up and control the UPS and to monitor UPS o...

Page 50: ...njunction with the alarm horn to let you know the operating status of the UPS TheTable 5 1 shows the status indicators and provides a functional description Indicator Status Descritions Green On The U...

Page 51: ...more information about alarms and notices see Chapter 6 Responding to system events B The information area contains data about UPS status and operations C The menu bar lists the titles of the availab...

Page 52: ...etting Up or down arrows scroll through screens and lists or highlight settings Left or right arrows select or adjust settings displayed on the screen Table 5 2 Display function menu map 5 2 4 Mimic s...

Page 53: ...he unit is on battery The screen displays the total number of times since the last log reset that the unit has transferred to battery It also displays the date of the last log reset the average time s...

Page 54: ...ni tored Save The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Press SAVE RETRY or ABORT If SAVE or ABORT is pressed th...

Page 55: ...from the Maximum Current Log Setup screen 2 menu to display the Time Interval Moni tored Setup screen Use the left or right arrow pushbuttons to select the char acter position Use the up or down arrow...

Page 56: ...ress the DONE pushbutton The System Setup Level 1 menu screen is displayed The default password is L1 Function Selection Use the up or down arrow pushbuttons to highlight the setup function screen des...

Page 57: ...reen is used to change and save the settings for the selected serial communication port The COM port number selected from the COM Port Setup screen displays If the changes are not wanted use the ABORT...

Page 58: ...ailed information about using the LOAD OFF and shutdown screens see Chapter 5 UPS operating instructions Figure 5 7 Load off screen 5 3 Operation 5 3 1 Starting the UPS in normal mode To start the UPS...

Page 59: ...er is now supplied to the Critical load in Normal mode It takes approximately 1 minute for the UPS to achieve Normal mode 11 The UPS is now operating in Normal mode and the NORMAL status indicator is...

Page 60: ...PM status line DC STARTIN INVERTER STARTING INVERTER SYNCING READY The rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the normal mode and supply...

Page 61: ...e System Control screen appears 3 Press the pushbutton to display System Controls Screen 2 4 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN T...

Page 62: ...off until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTION All power to the critical lo...

Page 63: ...e the critical load NOTE The following instructions are for the Eaton Corporation supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner refer to the op...

Page 64: ...cated in the site wiring Turn UPS from normal mode to mechanical bypass The procedure to turn the UPS to mechanical bypass switch is described below 1 The normal start position should be following 2 P...

Page 65: ...rectifier input to UPS 3 Turn ON Static bypass switch to connect bypass input to UPS 4 Perform UPS start up procedure bypass mode contained in paragraph 5 3 2 5 Turn S10 switch from bypass position to...

Page 66: ...ndicators The status indicators on the UPS control panel and the event horn let you know when the UPS system is operating in any mode other than Normal Only the Normal indicator is visible during norm...

Page 67: ...rk management system NMS using SNMP connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network...

Page 68: ...l panel When this function is invoked a facsimile of the UPS control panel is displayed on the terminal screen All controls are functional and can control the UPS remotely The only exception is the Lo...

Page 69: ...SERIAL MCU DSP 70 81 14 MCU BOOTLOADER 80 40 MCU PLD 1 00 PMF 1 DSP 80 81 14 PMF 1 BOOTLOADER 80 40 PMF 1 PLD 1 00 XSLOT CAN BRIDGE 0 00 CSB DSP 70 81 14 CSB BOOTLOADER 1 12 DISPLAY 1 06 TIME 19 17 1...

Page 70: ...ne general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally closed or norm...

Page 71: ...oved Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery string is an energy source in itself opening the battery circuit breaker does not de ene...

Page 72: ...doors and wash or replace as necessary The left ISBM filter size is 12 20 1 and the right UPM filter sizes are 19 5 21 5 0 5 Contact your service representative for replacement filters To remove the...

Page 73: ...ste electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous waste center and follow the local legislation These symbols indicate...

Page 74: ...98 Line Surges 6 kV OC 3 kA SC per ANSI 62 41 and IEC 801 4 Battery Voltage 480 Vdc 10 2 2 UPS system output UPS Output Capacity 100 rated current Output Voltage Regulation 1 10 to 100 load Output Vo...

Page 75: ...chase The local office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The UPS manufacturer is not responsible...

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