Eaton Pulsar Series, Installation And User Manual

Page 1: ...www eaton com Installation and user manual English Français Deutsch Italiano Español Nederlands MX 4000 RT 5000 RT Pulsar Series ...

Page 2: ...id batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal Thank you for selecting an EATON product to protect your electrical equipment The MX range has been designed with the utmost care We recommended that you take the time to read this manual to take full advantage of t...

Page 3: ...fter sales support 29 6 Life Cycle Monitoring LCM 6 1 Description 30 Secure your installation power continuity 30 Reset or disable LCM 30 7 Maintenance 7 1 Hot swapping the power sub module 31 7 2 Hot swapping the battery sub module 31 7 3 Maintenance on a UPS equipped with the ModularEasy MX module 32 7 4 Training centre 33 8 Appendices 8 1 Technical specifications 34 8 2 Glossary 35 ...

Page 4: ... x 700 17 5 x 5 16 x 27 56 MX EXB RT 444 5 x 131 x 650 17 5 x 5 16 x 25 6 Weights in kg lbs MX 4000 RT 57 125 MX 5000 RT 57 125 MX EXB RT 70 154 Dimensions H x W x D in mm Inches MX 4000 RT 131 x 444 5 x 700 5 16 x 17 5 x 27 56 MX 5000 RT 131 x 444 5 x 700 5 16 x 17 5 x 27 56 MX EXB RT 131 x 444 5 x 650 5 16 x 17 5 x 25 6 Weights in kg lbs MX 4000 RT 57 125 MX 5000 RT 57 125 MX EXB RT 70 154 ...

Page 5: ...Slot for optional communication card 11 Connector for parallel operation 12 USB communication port 13 RS232 communication port 14 Communication port by relay 15 Connector for automatic detection of battery module s 16 Connector for Remote Power Off control RPO 17 Connectors for automatic detection of battery module s 18 Connectors for battery modules to the UPS or to the other battery modules 19 B...

Page 6: ...ttons scroll down scroll up 27 Enter confirm button 28 UPS OFF button 29 UPS ON button 30 Rectifier LED 31 Battery LED 32 Inverter LED 33 Bypass LED 34 Load powered LED Telescopic rails for MX RT mounting in 19 enclosure with mounting hardware part number 68002 35 Ear hangup 36 Rear bracket system for transportation 37 Telescopic rails 639 mm to 1005 mm length 27 36 to 39 96 ESC I O 24 20 21 22 27...

Page 7: ...e unit mode MX ModularEasy combined with one MX UPS adds a second level of availability to your installation The manual bypass mode allows the replacement of the UPS without any interruption to the connected equipment in case of a major fault that would not be related to the most critical components of the UPS i e front accessible hot swappable Battery and Power Sub Modules Example of MX ModularEa...

Page 8: ...ery Integration System Battery extension cable 1 8 m 6 ft This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other located in two different enclosures for instance The Battery Integration System is intended for extended backup time configurations to conveniently stack and secure up to 9 modules on the same cart swivel wheels wi...

Page 9: ...on Pac power management suite CD ROM 48 Network Management card optional or standard in NetPack version 49 4 IEC 10A output cables Packaging must be destroyed according to waste management standards Recycling icons are displayed for easy selection A dangerous voltage is present inside the power module and the battery module Any operations to be carried out on these modules must be done so by quali...

Page 10: ...stallation 2 3 Installation in tower position Follow steps 1 to 3 to adjust the tower stands for the upright position Always keep 150 mm free space behind the UPS rear panel The distance between the tower stands should be 450 mm ...

Page 11: ...ls required MX RT is very heavy To ease its rack integration we strongly recommend to remove the battery tray as shown below 1 Remove the 6 fixing screws to free the main front panel bezel 2 Place the front panel above the UPS 3 Remove the 4 fixing screws on the right side to free the battery sub module 4 Pull the battery sub module slightly then lift it to extract it ...

Page 12: ...nvironment without any exchange of air Follow steps 1 to 4 for rack mounting the UPS onto the rails The rails and the necessary mounting hardware are supplied by EATON Note for step 1 it is possible to adjust the position of both front mounting ears Rear bracket system included with rail kits To be used if you need to move the rack enclosure with UPS already rack mounted inside ...

Page 13: ...cable to the serial port on the computer equipment 2 Connect the other end of the communication cable 42 to the RS232 13 communications port on the UPS The UPS can now communicate with various EATON power management application software Please note that the configuration software is included with Personal Solution Pac for Windows Pin 1 2 not used Pin 3 remote Power Off signal 5 to 27 V DC 10 mA ma...

Page 14: ... when the two position switch is released 2 If not the output devices will remain powered several seconds after the RPO activation Please notice that the internal batteries will remain connected to the power sub module after RPO activation The cable is not included Remote power off contact normally open Remote power off contact normally closed Signal activation voltage 5 V DC to 27 V DC current 10...

Page 15: ... output circuit downstream of the UPS If these recommendations are not followed protection discrimination is not achieved and may result in a potential power interruption to the connected devices 4000 RT D curve 32A 5000 RT D curve 32A UPS power rating Downstream circuit breaker The indicated protection ensures discrimination for each output circuit downstream of the UPS If these recommendations a...

Page 16: ...s open 0 Use included insulated ferrules with stranded wires 1 Remove the terminal block cover 2 screws with the included screwdriver 2 Insert the Normal AC cable through the cable gland 8 3 Connect the 3 wires to the Normal AC terminal block Always connect first the earthing wire 4 Insert the output cable through the cable gland 7 5 Connect the 3 wires to the output terminal block 6 Refit the ter...

Page 17: ...s 2 and the non priority equipments to the four outlets 1 that can be programmed in pairs 1 and 2 Connect any high power devices to the 16 A outlet 3 To program shutdown of outlets 2 during operation on battery power and thus optimise the available backup time the EATON communication software is required 2 Fit the connection securing system 44 that prevents the plugs from being pulled out accident...

Page 18: ...ments are powered via the Normal AC source but not protected by the UPS Batteries are recharging an 8 hour recharge period is necessary to get full backup time LEDs 22 is ON LEDs 33 and 34 are green If UPS personalisation is desired it is advised to enter the personalisation mode at this time see the 4 4 Personalisation section 3 Press the I button 29 more than 3s The buzzer beeps once and after U...

Page 19: ...ments are protected by the UPS The main advantage of the Eco mode see glossary is that it reduces the consumption of electrical power Under normal condition Normal AC source available LED 20 is ON LEDs 32 34 are green The equipments are supplied in ECO mode If normal AC source is out of tolerance LEDs 20 21 are ON LEDs 30 32 34 are green The equipments are protected by the UPS ESC I O 34 32 30 20 ...

Page 20: ...ad is supplied again LEDs 20 21 are ON LEDs 31 32 34 are green The audio alarm beeps every 10 seconds The equipments are protected by the UPS and supplied by the battery The display indicates the battery remaining backup time LEDs 20 21 are ON LEDs 31 32 34 are green The audio alarm beeps every 3 seconds The remaining battery power is low Shut down all applications on the connected equipment becau...

Page 21: ...It is powered via the Normal AC source If the UPS is set in frequency converter mode the equipments will not be powered If the Normal AC source is out of tolerance the UPS will generate a 10ms output calibrated break 2 For a full shutdown of UPS and connected load the upstream circuit breaker not included should be set to the 0 position ESC I O 34 22 28 33 ...

Page 22: ...wer output and battery capacity Press the scroll button 25 a number of times to point the UPS set up or Maintenance menu Press the Enter button 27 to get access Status and Alarms Measurements UPS input measurements UPS output measurements Battery measurements UPS Set up Local settings Output settings ON OFF settings Battery settings Model Alarm History Manual batt test Led Buzzer test Maintenance ...

Page 23: ...r If bypass Ac nok Yes No Transfer to bypass if Normal AC source is out of tolerance Interrupt Time 10 ms 20 ms 200 ms Break time calibration during load transfer on Normal AC source out of tolerance Overload Prealarm 105 40 50 70 Alarm if threshold is overrun Redundancy Mode No Yes On parallel sequence Alarm if redundancy loss Function Factory setting Options Comments Cold Start Disable Enable St...

Page 24: ... Yes Manual Batt Test Manual Battery Test No Yes Led Buzzer Test Led Buzzer Test No Yes Life Cycle Monitoring LCM Enable Disable Life cycling monitoring alarms Statistics Auto Statistics Statistics Custom Statistics Reset Date Are you sure Operation Limits Operation Limits Automatic alarms displayed when UPS is operating near the limits Start other UPS Start other UPS No Yes In parallel If yes the...

Page 25: ... BATTERY The battery is incorrectly connected Check battery connections I O BAD CONNECTION AC source is not connected to the correct terminals Check AC wiring NO POWER MODULE The power sub module is not inserted Check power sub module connections see section 7 1 NO BATTERY MODULE The battery sub module is incorrectly connected Check battery connections see section 7 2 INV THERM OVERLOAD The UPS sh...

Page 26: ...he load a sequence enable to start with an UPS alone 1 On the failed UPS on MAINTENANCE menu choose Start other UPS see section 4 5 2 Press yes 3 Start the other UPS to protect the load Indication Diagnostic Correction The equipments are no longer supplied when the manual bypass on the ModularEasy module is set on the Bypass position The equipments are connected to the UPS output instead of the Mo...

Page 27: ...MENDED CONTACT EATON AT www eaton com Battery is approaching its reliability end of life Risk to reduce dramatically backup time In case of any LCM messages displayed For temporary reset press the escape button 24 more than 3 seconds into Status and Alarm screen to cancel temporary the alarm status The alert will be repeated twice each 30 days For permanent reset press the enter button 27 more tha...

Page 28: ...lty power sub module by another one with same power rating MX 4000 or MX 5000 Caution a battery can cause electrocution and high short circuit currents Servicing of batteries should be performed or supervised by personel knowledgeable of batteries and the required precautions Keep unauthorized personel away from batteries Remove watches rings bracelets and all other metal objects from the hands an...

Page 29: ... stops 30 seconds 3 Padlock the manual bypass 61 on bypass position 4 The UPS can now be disconnected and replaced Return to normal operation 5 Properly wire the UPS see section 2 and connect internal batteries 6 Set the manual bypass 61 to the Test position then to Normal position the equipments are powered via the Normal AC source but not protected by the UPS 7 Push the I button 29 till the buzz...

Page 30: ...ining centre To fully master operation of your EATON product and carry out level 1 servicing see our complete range of technical training courses available in both French and English For further information please visit our website www eaton com ...

Page 31: ...pply network Rated input voltage Input voltage range Frequency Power factor Leakage current Single phase 230 V 120 156 V to 280 V 3 50 60 Hz autoselection 0 99 7 mA max Load output Voltage Frequency Harmonic distortion Overload capacity Single phase 230 V 3 4 50 60 Hz 0 5 5 3 105 continuous 110 2min 125 1min 150 0 5s Battery 15 x 12V 5 Ah sealed lead acid maintenance free 15 x 12V 5 Ah sealed lead...

Page 32: ...eak in the supply of power to the load Manual bypass Rotary switch controlled by the user used to connect the equipments directly to the AC source Transfer of the equipments to the manual bypass enables UPS maintenance without interrupting the supply of power to the connected equipments Normal AC source Normal source of power for the UPS Normal double conversion mode The normal UPS operating mode ...