EauVation Acqua 80, Service Instructions Manual

Page 1: ...Service Instructions Acqua 80 Water Dispenser ...

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Page 3: ...k 10 5 8 Removing the pressure gauge 10 5 9 Perform hygiene maintenance 11 6 Hygiene maintenance 11 7 Setting the water dispenser 15 7 1 Setting the flow regulator for carbonated water 15 7 2 Setting the portion sizes 16 7 3 Setting the refrigeration 17 8 Maintenance work 17 9 Descaling the water outlet pipe 18 9 1 Removing the water outlet pipe 18 9 2 Descaling the water outlet pipe 18 9 3 Instal...

Page 4: ...ing Risk of injury from sharp edged plates and chemicals Wear protective gloves for all maintenance and repair work Wear protective clothing protective gloves and protective goggles when dealing with chemicals Never insert or pull out the plug with wet hands Never remove the plug from the socket using the cord Do not look directly into the water outlet and the UVC lamp behind it 2 2 Carbonic acid ...

Page 5: ...roperly cut hoses Use the hose cutter to ensure the hose cross section remains round and that the hose is cut straight Caution Possible leakage from damaged hoses Check the hose If there are any scores on the hose shorten the hose or replace it to ensure a tight plug connection 3 Device overview main components Front view Rear view Item Description 1 Operating panel 2 Water outlet 3 Drip tray with...

Page 6: ...r bath under the pump 5 Flow regulator 6 Button for advanced hygiene maintenance not implemented yet 7 Solenoid valve for still and carbonated water 8 Carbonator tank Hygiene maintenance cleaner EAUVATION N 1 Hygiene spray EAUVATION N 2 Acid spray cleaner EAUVATION N 3 Cleaning tablets for water bottles and carafes EAUVATION N 4 ...

Page 7: ...oom size with approx 10 furniture Room height min 2 5 m 2 kg 15 m 3 kg 22 5 m 5 kg 37 5 m 6 kg 45 m 10 kg 75 m IMPORTANT A gas alarm device must be installed if the room is less than the minimum room size Alternative 2 fold air exchange within 24 hours continuous exchange of air If the water dispenser and the carbonic acid bottle are located in different rooms the minimum room size shall apply to ...

Page 8: ... to all the components Before inserting the hoses spray the end of the hoses with EAUVATION N 2 Do the same for the hose connections of the components The pressure gauge is removed again later Therefore the hose between the pressure gauge and the water clock must be sufficiently long Insert the water connection hose into the FILL THE ICE BANK connection All connectors must be secured with locking ...

Page 9: ... round and that the hose is cut straight Required materials Strap for carbonic acid bottle Gas pressure re ducer with safety valve and pressure gauges Shut off valve Gas hose Locking clip Hose cutter Before installation Check whether the following conditions are met Carbonic acid bottle available and sealed tightly Carbonic acid is of food quality grade E290 marking Size of the room matches the si...

Page 10: ...in which the water dispenser and the carbonic acid bottle are placed must be sufficiently large 4 1 If the room is too small ensure adequate ventilation or have a gas detector installed Access to this room must be marked with the warning signs W18 with additional text and W029 Create a safety risk assessment Place a sign where the carbonic acid bottle is placed about the maximum size of the bottle...

Page 11: ...alve after the gas pressure reducer is closed The water dispenser is switched off 5 2 Fill the ice bank water bath Open the water stop cock Fill the water bath to a level between MIN and MAX Use a cable tie to fix the level indicator hose in place Close the water stop cock Insert the water connection hose into the IN H2O connection Before inserting the hose spray the end of the hose with EAUVATION...

Page 12: ...ates 3 5 3 8 bar The pressure must be at least 0 5 bar higher than the static water pressure 5 7 Venting the carbonator tank Fully open the valve on the carbonic acid bottle Pull the mains plug Unscrew the upper cover plate and remove it Hold the vent valve out of the water dispenser Slowly open the shut off valve on the gas pressure reducer Pull 3 4 times on the vent valve to let the air escape f...

Page 13: ...m long Flat blade screwdriver Phillips head screwdriver 0 2 l and 1 0 l measuring cup Bucket 10 l Preparation Wash hands Put on protective clothing Put on protective gloves and spray with EAUVATION N 2 Put on protective goggles Draw a sterile water sample Label water sample and refrigerate Water sample must reach laboratory within 24 hours Note Only draw water sample if agreed upon with customer C...

Page 14: ...ling the maintenance cartridge For the hygiene maintenance the entire system is flooded with the maintenance cleaner EAUVATION N 1 For a thorough cleaning it is important that the cleaning agent enters the cycle as early as possible There fore the maintenance cartridge must be installed directly after the water stop cock before after Insert the cartridge head 3 between the water stop cock 1 and th...

Page 15: ... the maintenance cleaning agent Draw approx 10 l of each water type and dispose of it When drawing alternate between the two water types Draw approx 200 ml of each water type Using the chlorine test strip check whether the water still contains maintenance cleaner colour changes white purple Dispose of water Keep drawing water from both water types until the colour no longer changes Close the water...

Page 16: ...ver at the filter head turn to the right Install the bracket 1 Set the flow meter 7 1 Screw the upper cover tight Plug in the mains plug Turn on the water dispenser Open the water stop cock Draw approx 2 litres of still water and dispose of it Draw approx 2 litres of carbonated water and dispose of it This will wet the hygiene filter Finalisation Spray protective gloves with EAUVATION N 2 Draw a s...

Page 17: ...ow rate is increased IMPORTANT After each hygiene maintenance the flow rate must be reset correctly If the flow rate is too high the carbonator tank will run empty The pump will stop after 4 minutes to prevent it from running dry Restarting the pump Pull the plug and plug back in after 3 seconds Completely close the flow regulator 1 clockwise rotation Open the flow regulator 1 with 2 rotations Dra...

Page 18: ...on 4 again as soon as the portion size is correct Still water large portion Briefly press button 5 and release it as soon as the water comes Press button 5 again as soon as the portion size is correct Carbonated water small portion Briefly press button 3 Press button 3 again as soon as the portion size is correct Carbonated water large portion Briefly press button 2 and release it as soon as the w...

Page 19: ...ork Interval Hygiene maintenance 6 every 6 months Replacing the hygiene filter 6 every 6 months Checking the water outlet pipe for scaling If required descale 9 every 6 months Replacing the water outlet pipe with UVC lamp 10 every 12 months Add tablet to the ice bank water bath to prevent the formation of algae 5 3 every 12 months Check the fill level of the water bath refill if required 11 every ...

Page 20: ...s not damaged before installation 9 2 Descaling the water outlet pipe Dissolve one tablet of EAUVATION N 4 in 20 ml of water in a small measuring cup Hold the calcified end of the pipe into the solution IMPORTANT Do not fully immerse the water outlet pipe in the solu tion The descaler will attack the UVC lamp and alu minium 9 3 Installing the water outlet pipe Installation in reverse order Check w...

Page 21: ...r bath Position the level indicator hose 1 upright and use a cable tie to fix in place Insert the water connection hose into the FILL THE ICE BANK connection Open the water stop cock Fill the water bath to a level between MIN and MAX Close the water stop cock Insert the water connection hose into the IN H2O connection Before inserting the hoses spray the end of the hose with EAUVATION N 2 Unscrew ...

Page 22: ...f FLI 2 Proceed the same way for FLI3 to FLI5 As soon as the set water volume is exceeded an acoustic signal is triggered Confirm with button 3 to reset the alarm Replace the hygiene filter 12 3 Displaying the remaining capacity Press button 2 The remaining water volume is displayed Press button 2 again FLI 1 flashes twice The remaining capacity is displayed 12 4 Reset After replacing the hygiene ...

Page 23: ... dispenser can be decommissioned without the need for preservation To do this perform the following steps Close the water stop cock Shut off the gas supply Leave the water dispenser plugged in and turned on Re commissioning Open the water stop cock Open the gas supply Draw approx 5 litres of each water type and dispose of it ...

Page 24: ...frigeration 7 3 Withdrawal quantity too high Draw a maximum of 20 l per hour Flow rate is set too high Set the flow meter 7 1 LED blinks slowly Carbonic acid supply is closed Open the valve on the carbonic acid bottle Gas pressure too low Increase gas pressure 5 6 LED blinks quickly Water stop cock is closed Open the water stop cock Water flow pressure is too low Set the pressure reducer 5 2 Max 3...

Page 25: ...ens This should happen at approx 5 5 bar Reset the previous operating pressure Open the shut off valve after the gas pressure reducer 15 2 Check for leaks Fully connect the valve to the carbonic acid bottle Watch the pressure gauge of the high pressure side for 3 5 minutes In this period the pressure may not drop In necessary locate leaks with leak detection spray Item Description 1 High pressure ...

Page 26: ...Refrigerant R290 Splash guard IP X1 Threshold values for the raw water Maximum inlet water temperature 35 C Minimum flow rate 3 5 l min Minimum flow pressure 1 5 bar Maximum inlet pressure 3 0 bar Chlorine 0 2 mg l Operating conditions Operating temperature 0 32 C Relative air humidity 95 Storage temperature in preserved condition 0 C Power supply Voltage 230 V Frequency 50 Hz Power consumption 1 ...

Page 27: ...1 Carbonator tank 12 Flow meter for still water 13 Flow meter for carbonated water 14 Solenoid valve for still water 15 Solenoid valve for carbonated water 16 UVC lamp 17 UVC lamp inverter 18 Inlet valve 19 Control unit 20 PCB 21 Indicator light 22 Button 23 Button 24 not available 25 not available Code Colour OR orange GN YE green yellow YE yellow BU blue BN brown WH white RD red BK black GY grey...

Page 28: ...Flow schema 26 18 Flow schema ...

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Page 30: ...er Brand Winterhalter Gastronom GmbH Commercial Warewashing Sys tems Winterhalterstraße 2 12 88074 Meckenbeuren Germany EauVation A Winterhalter Brand Winterhalter Gastronom GmbH Commercial Dishwashing Systems Winterhalterstraße 2 12 88074 Meckenbeuren Germany ...