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Operating instructions

A4D500-AJ03-02

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Connection diagram

10

4.5 Opening additional cable glands

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

10

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

5.1 Cleaning

11

5.2 Safety inspection

11

5.3 Disposal

Item no. 10044-5-9970 · ENU · Change 205900 · Approved 2020-03-10 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for A4D500-AJ03-02

Page 1: ...authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic...

Page 2: ...the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the dev...

Page 3: ...ollowing ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also in...

Page 4: ...ion of air flow A 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10044 5 9970 ENU Change 205900 Approved 2020 03...

Page 5: ...s fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction A Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F En...

Page 6: ...s place of installation until all fastening screws have been tightened The fan must not be strained on fastening 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a...

Page 7: ...terminal box 4 3 1 Preparing cables for connection Only strip the cable as far as necessary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques se...

Page 8: ...revent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding Th...

Page 9: ...tion Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10044 5 9970 ENU Change 205900 Approved 2020 03 10 Page 9 12 ebm papst Mulfing...

Page 10: ...inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies...

Page 11: ...d replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vi...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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