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Operating instructions

D3G180-AB62-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
The local industrial safety regulations must always be observed when
working on the device.
Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

5

3.6 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

6

4.3 Connection of the cables

7

4.4 Connection screen

8

4.5 Checking the connections

8

4.6 Switch on device

8

4.7 Switching off the device

8

5. INTEGRATED PROTECTIVE FUNCTIONS

8

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

9

6.1 Cleaning

9

6.2 Safety test

10

6.3 Disposal

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for D3G180-AB62-01

Page 1: ...rised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and...

Page 2: ...o be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait un...

Page 3: ... and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loo...

Page 4: ...measures have the unit mm 1 Connection line PVC AWG22 4x core end sleeve 2 Connection line PVC AWG18 3x core end sleeve Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...335 1 EN 61800 5 1 CE For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its protection type Notes on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may vary during th...

Page 6: ...ly to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Interferences and failures are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recomm...

Page 7: ...h 8 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 9 Tach white Tach output open collector 1 pulse per revolution electrically isolated 11 10V max 1 1 mA red Voltage output 10 V max 1 1 mA electrically isolated 12 GND blue GND Connection for control interface Item no 50035 5 9970 ENG Revision 200166 Release 2019 06 17 Page 7 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 7467...

Page 8: ...e supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of safety feature Rotor position detection error An automatic restart occurs Locked rotor After the blockage is removed th...

Page 9: ...ts used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing or rotating parts are not permissible Operate the fan for 2 hours at maximum speed to permit the evaporation of any moisture which may have ingressed If cleaning does not eliminate vibration the fan may have to be re balanced In such cases please contact e...

Page 10: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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