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Operating instructions

D4E180-CA02-36

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical description

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connecting the cables

8

4.4 Connection diagram

9

4.5 Checking connections

9

4.6 Switching on the device

9

4.7 Switching off the device

9

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

10

5.1 Cleaning

10

5.2 Safety inspection

10

5.3 Disposal

Item no. 11136-5-9970 · ENU · Change 226834 · Approved 2021-01-19 · Page 1 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for D4E180-CA02-36

Page 1: ...and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the elect...

Page 2: ...nto contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long...

Page 3: ...d be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the...

Page 4: ...ng All dimensions in mm 1 Cable PFA AWG 20 green yellow AWG 18 6x crimped splices taped to housing for transport Item no 11136 5 9970 ENU Change 226834 Approved 2021 01 19 Page 4 11 ebm papst Mulfinge...

Page 5: ...val EAC UL 1004 1 CCC CSA C22 2 No 100 With regard to cyclic speed loads note that the rotating parts of the device are designed for a maximum of one million load cycles If you have special questions...

Page 6: ...switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the information on the nameplate matches the connection data If the motor run capacitor was not installed by ebm pap...

Page 7: ...vice secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer...

Page 8: ...4 4 Connection diagram U1 blue Z brown U2 black PE green yellow TOP 2x gray Item no 11136 5 9970 ENU Change 226834 Approved 2021 01 19 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mul...

Page 9: ...device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at...

Page 10: ...least every 6 months Fasten Fastening the protective earth terminal Visual inspection At least every 6 months Fasten Insulation of cables for damage Visual inspection At least every 6 months Replace c...

Page 11: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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