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Operating instructions

R3G310-AZ88-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
The local industrial safety regulations must always be observed when
working on the device.
Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.3 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data in accordance with ecodesign regulation EU 327/2011

6

3.4 Technical features

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

3.7 Electromagnetic compatibility

7

4. CONNECTION AND START-UP

7

4.1 Connecting the mechanical system

7

4.2 Connecting the electrical system

8

4.3 Connection in terminal box

9

4.4 Factory settings

10

4.5 Connection screen

11

4.6 Checking the connections

11

4.7 Switch on device

11

4.8 Switching off the device

11

5. INTEGRATED PROTECTIVE FUNCTIONS

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

12

6.1 Vibration test

13

6.2 Cleaning

13

6.3 Safety test

14

6.4 Disposal

Item no. 50453-5-9970 · ENG · Revision 212555 · Release 2020-04-29 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for R3G310-AZ88-01

Page 1: ...ce to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the ...

Page 2: ...ompliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily ha...

Page 3: ...ing the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in fl...

Page 4: ... 2 Accessory part Inlet nozzle 31575 2 4013 with a bleeder connection for pressure relief k factor 116 not included in the standard scope of delivery 3 Depth of screw max 20 mm 4 Tightening torque 3 5 0 5 Nm Item no 50453 5 9970 ENG Revision 212555 Release 2020 04 29 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst c...

Page 5: ...ave the unit mm Inlet nozzle 31575 2 4013 with pressure tap not included in scope of delivery Item no 50453 5 9970 ENG Revision 212555 Release 2020 04 29 Page 5 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...andardised measurement configuration 3 4 Technical features Mass 15 kg Size 310 mm Motor size 112 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Number of blades 7 Direction of rotation Clockwise seen on rotor Type of protection IP54 Insulation class B Humidity F environmental protection class H H1 Mounting position Shaft ho...

Page 7: ...CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully hold the impeller to remove the device from its packaging Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove t...

Page 8: ...C 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on The values are typically in the range 250 mA At th...

Page 9: ... by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the c...

Page 10: ...n pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set switch 1 2 according to EEPROM setting the valid used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 open pin or applied voltage 5 50 VDC Parameter set 2 bridge to GND ...

Page 11: ...ance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure The maximum vibration severity may not exceed 3 5 mm s and should be checked every 6 months It must be measured at least in and perpendicular to the axial direction at the place where the mot...

Page 12: ...f de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool ...

Page 13: ...rovided with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours Please contact ebm papst if bearing replacement is required after this period Adapt the maintenance intervals to the dust pollution occurring 6 3 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is e...

Page 14: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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