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Operating instructions

W4E500-GM03-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

7

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Connection diagram

10

4.5 Opening additional cable glands

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

10

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

5.1 Cleaning

11

5.2 Safety inspection

11

5.3 Disposal

Item no. 10080-5-9970 · ENU · Change 217294 · Approved 2020-07-16 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W4E500-GM03-01

Page 1: ... authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be ob...

Page 2: ... grill There must be sufficient space around the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clot...

Page 3: ...e hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming loo...

Page 4: ...ns in mm 1 Direction of air flow V 2 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10080 5 9970 ENU Change 217294 Approved 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ic ratio 1 pfs 100 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 16 8 kg Size 500 mm Motor size 110 Rotor surface Painted black Terminal box material PC ABS plastic Blade material Press fitted sheet steel blank sprayed with PP plastic Fan housing material Sheet stee...

Page 6: ...d work together to remove the device from its packaging CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch at any point NOTE Damage to the device from vibration Bearing d...

Page 7: ...fications according to EN 61800 5 1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol...

Page 8: ...e cable is routed in a U shaped loop Fig 2 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 3 4 Motor protection CAUTION Voltage The device is a built in component and has no disconnecting switch C...

Page 9: ...s 4 4 Connection diagram L U1 blue Z brown N U2 black PE green yellow TOP gray Item no 10080 5 9970 ENU Change 217294 Approved 2020 07 16 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...ant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure 4 8 Switching ...

Page 11: ... the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the bal...

Page 12: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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