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Operating instructions

W8D630-GN01-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical description

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Connection diagram

10

4.5 Opening additional cable glands

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

10

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

5.1 Cleaning

11

5.2 Safety inspection

11

5.3 Disposal

Item no. 10130-5-9970 · ENU · Change 202824 · Approved 2019-04-12 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W8D630-GN01-01

Page 1: ...uitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety re...

Page 2: ...y objects on the guard grill There must be sufficient space around the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and ...

Page 3: ...ng the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow...

Page 4: ...ction of air flow V 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm 4 Mounting holes for FlowGrid Item no 10130 5 9970 ENU Change 202824 Approved 2019 04 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ch current according to IEC 60990 measuring circuit Fig 4 TN system 3 5 mA Electrical hookup Terminal box Motor protection Thermal overload protector TOP with basic insulation with cable Axial Protection class I with customer connection of protective earth Conformity with standards EN 60034 1 2010 Approval EAC VDE With regard to cyclic speed loads note that the rotating parts of the device are des...

Page 6: ...ecified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched by any rotating parts DANGER Electrical charge 50 µC between phase conductor and protective earth connection after switching off supply with multiple devices connected in parallel Electric shock risk of injury Ensure sufficient protection against accidental contact Befo...

Page 7: ...rminal box First connect the PE protective earth Connect the wires to the corresponding terminals Connect the thermal overload protector TOP Use a screwdriver to do so When connecting ensure that no wire ends fan out The terminal strip is equipped with a penetration guard Insert the leads until they meet resistance Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the...

Page 8: ...ipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect the thermal overload protector correctly will invalidate your warranty claim Item no 10130 5 9970 ENU Change 202824 Approved 2019 04 12 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7...

Page 9: ...ection Y Star connection L1 V1 blue L2 U1 black L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10130 5 9970 ENU Change 202824 Approved 2019 04 12 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ... inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration ...

Page 11: ...ce it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed to permit the evaporation of any moisture that may have ingressed If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the ball bearings is desi...

Page 12: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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