ECAR GOLF 627 Series, Operation Manual

Page 1: ...61400669023 Website http www ecargolf com au CE certified We meet the GB T 21268 2014 Standard after the quality inspection Read and Understand the manual before operating the cart Please note This is a generic Operations manual with the operational functions consistent for all the 627 Series ...

Page 2: ... advanced in the field of electric carts at the moment We have created this operation manual in order for us to help users operate and maintain it correctly In order to ensure your ecar is in the best working condition and can be used for a long time please read this manual carefully Our products are always improving and updating If this manual does not exactly match the actual product at hand it ...

Page 3: ...ls 1 Operational Safety 2 4 Whole Vehicle Structure and Parameter 5 11 Operation and control 12 13 Preparation before Operating Maintenance Storage After sale Service 1266 1268 Trouble Shooting Chart 30 28 29 27 17 26 14 16 ...

Page 4: ...ssion 2 SAFETY OPERATION IMPORTANT LABELS Please read the attached labels carefully before driving the golf car and promptly replace any label that is damaged or removed SAFETY AND INSTRUCTION LABELS Read the manual and instructions before driving Make sure passengers are seated Select forward or reverse key Tread the accelerator to move and the park pedal to stop Drive carefully according to terr...

Page 5: ...oing uphill and going downhill Do not modify the loading capacity and anything about safety in this manual 1 Top roof 2 Sand box 3 Cool box 4 Rear tire cover 5 Side mirror 6 Windshield 7 Windshield Frame 8 Headlight R 9 Front Bumper 10 Front Cover 11 headlight base L 12 Side cover sheet 13 Rear body cover 14 Steering wheel 15 Steering column 16 Combination Switch 17 Power indicator 18 Brake Pedal ...

Page 6: ... 3 3 rated rotating speed 2500r min 3 4 rated voltage 48V 3 5 rated currency 105A 3 6 ration 15min 6 STRUCTUREANDSPECIFICATIONS LT A627 2 2 Whole car specifications standard detailed specification refers to actual contract Electronicsystem controller Curtis controller 1266A 5201 275A USA Brand battery Lead acid battery 8V x 6pcs 140AH 5Hr Rate Motor High efficient Sepex ADC 3 7 KW motor charger In...

Page 7: ...3 3 rated rotating speed 2500r min 3 4 rated voltage 48V 3 5 rated currency 105A 3 6 ration 15min 8 STRUCTUREANDSPECIFICATIONS LT A627 4 2 Whole car specifications standard detailed specification refers to actual contract Electronicsystem controller Curtis controller 1266A 5201 275A USA Brand battery Lead acid battery 8V x 6pcs 140AH 5Hr Rate Motor High efficient Sepex ADC 3 7 KW motor charger Int...

Page 8: ...3 3 rated rotating speed 2500r min 3 4 rated voltage 48V 3 5 rated currency 105A 3 6 ration 15min 10 STRUCTUREANDSPECIFICATIONS LT A627 6 2 Whole car specifications standard detailed specification refers to actual contract Electronicsystem controller Curtis controller 1268 5403 400A USA Brand battery Lead acid battery 8V x 6pcs 140AH 5Hr Rate Motor High efficient Sepex ADC 3 7 KW motor charger Int...

Page 9: ...ting F R switch When shifting F R switch please turn switch to middle positon for 2s at first then choosing Forward switch or Reverse switch Don t shifting F R switch in a hu 12 13 行驶 R U N 关闭 O F F Turning on Main Switch 1 Shift the switch to RUN position then turn on the power supply of car 2 Shift the switch to OFF position then turn off the power supply of car Key Switch 1 Plug in the key and ...

Page 10: ...tem Back up Buzzer Pedal Operation Body and chassis SEAT Open the seat for checking and servicing PRE OPERATION BATTERY Charge batteries before every use See charging steps in chapter 6 Check that the batteries are held securely in place to prevent the batteries from vibration or jarring Also check that no prevent battery acid from spilling from the battery Check the battery terminals for corrosio...

Page 11: ...e accelerator pedal turn off the main switch Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes and clothes Antidote EXTERNAL Wash with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately EYES Wash with water for 15 minutes and get promp...

Page 12: ...e manual Connect the charger properly with the plug case see charger s owner s manual Do not insert the AC output plug into the car directly Use battery chargers that are only used for this car Do not disconnect the DC output cord from the battery receptacle when the charger is on because that may cause an explosion The charger will turn off automatically when the batteries reach full charge After...

Page 13: ... are harmful to a battery therefore refill only withdistilled water Using a hydrometer check the specific gravity of the battery fluid in each cell against the readings on the chart below Consult a Lvtong dealer if any low readings are found Temperature S a t i s f a c t o r y Hydrometer Reading 20 MAINTENANCE Link the cables like in the picture A 2 When installing the batteries Please carefully p...

Page 14: ...acement About removing or installing a tire 1 Take out the wheel nuts after the car is totally still Anything will be fine to prevent it moving 2 Elevate the car with a jack and take out the tire and the screw bolt 3 use the steps above conversely when installing the tire Braking Adjustment This car s brake is adjustable Make sure the break is functioning properly 18 19 MAINTENANCE MAINTENANCE Rec...

Page 15: ... distance of the pedal until resistance is felt WARNING Do not fix the brake cable too tight as this can make the brake malfunction and therefore lower down the brake performance Periodic Maintenance Chart It is necessary to check periodically for proper performance and safe operation 24 25 Do not loosen the brake cables because of air leakage This will affect the brake adjustment and result in th...

Page 16: ...shoe lining thickness and rear axle beating play C h e c k s t e e r i n g k n u c k l e bushing freeplay Adjust wheel alighment Check wheel not tightness front wheel bearing play Check gear box oil level and leakage Check operation and adjust pedal stop if necessary Every4month Replace gear box oil C h e c k f o r g r e a s e leakage adjust gear box if Items without a page number reference should...

Page 17: ...nd technicians if there is a severe quality problem 4 We will provide long term after sales service when warranty date is valid The below conditions will void the warranty 1 Buyer does not do as instruction book 2 We will not repair car in places which are under our sales jurisdiction 3 Out of warranty 4 Buyer used spare part from other manufacturers 5 Car is assembled or modified without our perm...

Page 18: ... O L T A G E 2 3 T H E M A L C U T B A C K 2 4 MAIN DRIVER ON 2 5 AUX COIL FAULT 3 1 MAIN DRIVER OFF 3 2 MAIN WELDED 3 3 P R E C H A R G E F A U L T 3 4 FILED MISSING 3 5 AUX DRIVER OFF 4 1 CURRENT SENSOR FAULT 4 2 DRIVER OVER CURRENT 4 3 S H O R T T E D 4 4 A U X R E L A Y D N C 4 5 W E L D E D A U X R E L A Y 5 1 KEY SWITCH SRO 5 2 MAIN COIL OPEN 5 3 AUX DRIVER ON 5 4 CIRCUIT BRKR OPEN 5 5 MAIN ...