Echo CS-590, Operator'S Manual

Page 1: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Read and understand all provided literature before use Failure to do so could result in serious injury Note This product complies with CAN ICES 2 NMB 2 ...

Page 2: ...d EPA Emissions Control Information 25 Description 26 Preparation For Use 28 Operation 31 Fuel 31 Chain Lubricant 35 Starting Cold Engine 36 Starting Warm Engine 38 Running 39 Stopping 39 Checking Chain Tension 40 Chain Lubrication Test 40 Cutting Instructions 40 Chain And Guide Bar Combination 46 Kick GuardTM 46 Guide Bar 46 Saw Chain 47 Maintenance 47 Skill Levels 48 Maintenance Intervals 48 Car...

Page 3: ...peration maintenance storage and assembly specific to this product Scan QR codes for more information For additional literature including safety manuals where applicable or questions regarding terms used in this manual visit https www echo usa com manuals OR https www shindaiwa usa com manuals SERVICING INFORMATION Parts Serial Number Genuine ECHO Parts and Assemblies for your ECHO products are av...

Page 4: ...ation operation or maintenance of this product call the ECHO Consumer Product Support Department at 1 800 432 ECHO 3246 from 8 00 am to 5 00 pm Central Standard Time Monday through Friday Before calling please know the model and serial number of your unit Product Registration Register your ECHO equipment on line at www echo usa com or by filling out the product registration sheet included in this ...

Page 5: ... Safety Precautions for Chain Saw Users KICKBACK may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightning fast reverse REACTION kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back toward...

Page 6: ... to accidents 2 Keep a good firm grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when the engine is running Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help you reduce kickback and maintain control of the saw Don t let go 3 Make sure that the area in which you are cutting is free from obstructions...

Page 7: ...Slowly operate the chain brake lever while holding the saw firmly on the ground When the brake lever trips the chain should stop Immediately release the throttle trigger Do not allow the saw to tip forward in order to avoid damage to the chain If the chain does not stop immediately return the saw to your authorized dealer for repair Note For practice while cutting a small tree push the lever forwa...

Page 8: ...Standard B175 1 and CSA Z62 1 3 stipulate that the brake shall stop the chain 0 12 seconds at an engine speed of 13 500 r min It is the responsibility of the owner operator to ensure that the brake is serviced adjusted and tested strictly in accordance with the instructions as detailed here in order to ensure that the brake performance is maintained in compliance with the Standards B175 1 and CSA ...

Page 9: ...g or cutting with the chain saw Keep bystanders and animals out of the work area 6 Do not start cutting until you have a clear work area secure footing and a planned retreat path from the falling tree 7 Keep all parts of your body away from the saw chain when the engine is running 8 Before you start the engine make sure that the saw chain is not contacting anything 9 Carry the chain saw with the e...

Page 10: ...ossibility of forest fires Do not operate the chain saw with a loose or defective muffler Do not remove the spark arrestor screen 20 When using a chainsaw a fire extinguisher should be available 21 When felling keep at least 2 tree lengths between yourself and your fellow workers 22 Follow instructions in your operator s manual for starting the chain saw 23 Never adjust the guide bar or saw chain ...

Page 11: ...ely upon the safety devices built into your saw As a chain saw user you should take several steps to keep your cutting jobs free from accident or injury 1 With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good firm grip on the saw with both hands the right hand on the rear handle and the left hand on the fro...

Page 12: ...e damage to the engine or clutch Do not attempt to operate the engine with the brake locked Testing The Brake Start the engine on a solid level surface and run at a fast idle until warm Hold the saw firmly by the handles and accelerate the engine to a fast idle Slowly operate the chain brake lever while holding the saw firmly on the ground When the brake lever trips the chain should stop Immediate...

Page 13: ...quire through local government offices your employer or your local dealer to ensure that your chain saw conforms to the required safety standard Chain brakes have been designed and tested to comply with international safety standards as follows USA ANSI Standard B175 1 Safety Requirement for chain saws Canada CSA Standard Z62 1 Z62 3 ANSI Standard B175 1 and CSA Z62 1 3 stipulate that the brake sh...

Page 14: ... the operator helpers bystanders or any combination of these persons may result from one handed operation A chain saw is intended for two handed use 2 Do not operate a chain saw when you are fatigued 3 Use safety footwear snug fitting clothing and protective gloves Wear eye hearing and head protection devices 4 Use caution when handling fuel Move the chain saw at least 3 m 10 feet from the fueling...

Page 15: ...For example if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch structural damage to the flywheel could occur and could subsequently cause the flywheel to burst 18 When transporting your chain saw use the appropriate guide bar scabbard 19 A spark arrestor muffler approved to SAE Standard J335 is standard on this chain ...

Page 16: ...nd hot muffler Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may result Moving parts can amputate fingers or cause severe injuries Keep hands clothing and loose objects away from all openings ALWAYS stop engine disconnect spark plug and make sure all moving parts have come to a complete stop before remo...

Page 17: ... hand guard a structural barrier between the front handle of a chain saw and the guide bar Periodically Check fuel system fuel lines vent grommet fuel tank and fuel cap for leaks especially if the unit is dropped If damage or leaks are found do not use unit otherwise serious personal injury or property damage may occur Have unit repaired by an authorized servicing dealer before using ...

Page 18: ...ed improperly and or safety precautions are not followed Proper clothing and safety gear must be worn when operating unit Physical Condition Your judgment and physical dexterity may not be good If you are tired or sick If you are taking medication If you have taken alcohol or drugs Operate unit only if you are physically and mentally well Eye Protection Eye protection that meets ANSI Z87 1 or CE r...

Page 19: ...r plant matter such as pollen Make sure the mask does not impair your vision and replace the mask as needed to prevent air restrictions Proper Clothing Wear snug fitting durable clothing Pants should have long legs shirts should have long sleeves DO NOT WEAR SHORTS DO NOT WEAR TIES SCARVES JEWELRY or clothing with loose or hanging items that could become entangled in moving parts or surrounding gr...

Page 20: ...s believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and cold Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers The following precautions are strongly recommended because the minimum exposure which might trigger the ailment i...

Page 21: ...do the following Avoid using your wrist in a bent extended or twisted position Instead try to maintain a straight wrist position Also when grasping use your whole hand not just the thumb and index finger Take periodic breaks to minimize repetition and rest your hands Reduce the speed and force with which you do the repetitive movement Do exercises to strengthen the hand and arm muscles Immediately...

Page 22: ...ctions could result in serious personal injury Carburetor Adjustment High Speed Mixture Wear Eye Ear and Head Protection Carburetor Adjustment Idle Speed Tip contact may cause the guide bar to move suddenly upward and backward which may cause serious injury Carburetor Adjustment Low Speed Mixture Contact of the guide bar tip with any object should be avoided Measured maximum kickback value without...

Page 23: ...symbols will appear on your unit Chain Brake Operation Chain Oiler Adjustment Choke Control COLD START Position Choke Closed Choke Control RUN Position Choke Open Purge Pump De Compression Device STOP Momentary STOP Switch Symbol Description Symbol Description STOP STOP ...

Page 24: ...injury or death if not avoided The safety alert symbol accompanied by the word WARNING calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided The safety alert symbol accompanied by the word CAUTION calls attention to an act or condition which might lead to minor or moderate personal injury if not avoided The enclosed message provides information ne...

Page 25: ...el line emission control system is EVAP evaporative emissions Evaporative emissions for California models are only applicable to fuel tanks and fuel feed lines An Emission Control Label is located on the engine This is an EXAMPLE ONLY information on label varies by engine FAMILY Product Emission Durability Emission Compliance Period The 50 or 300 hour emission compliance period is the time span se...

Page 26: ... legible and that you understand and follow the instructions on it If a decal cannot be read a new one can be ordered from your ECHO dealer Safety label is for example only Your label my appear slightly different CKA wob wb cs 20D0AS3870 72LPX70CQ 51 9 34 8 29 5 X505009490 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ...

Page 27: ...de the power needed for cutting 1 Rear Handle For The Right Hand 2 Choke Control Knob 3 Chain Brake Lever Front Hand Guard 4 Spark Arrestor Muffler Or Spark Arrestor Muffler With Catalyst 5 Spiked Bumper 6 Guide Bar 7 Saw Chain 8 Kick GuardTM Optional 9 Chain Catcher 10 Sprocket Guard Nuts 11 Chain Tension Adjuster 12 Chain Break Sprocket Guard 13 Rear Hand Guard 14 Support Handle for Left Hand 15...

Page 28: ...follows Instructions to Install Optional Kick GuardTM to Bar Tools Needed Two 11 mm 7 16 in Wrenches 1 Install bolt A in rear hole B of Kick GuardTM and through front hole C in guide bar 2 IMPORTANT Dimple D in Kick GuardTM must engage recess E in guide bar 3 Securely tighten nut F and bolt A Guide Bar and Saw Chain Installation Removal 1 Remove air filter cover and disconnect spark plug lead 2 Un...

Page 29: ...ng forward 6 Install sprocket guard C over guide bar studs F Make sure chain tension adjuster pin fits into the guide bar adjuster hole H brake band is positioned around clutch drum F Tighten sprocket guard nuts B finger tight 7 Adjust saw chain tension as instructed in Adjustment Chain Tension Improper sprocket guard assembly can result in serious injury and will cause severe saw damage if unit i...

Page 30: ...herwise the sprocket guard and tensioner will be damaged 1 Remove air cleaner cover and disconnect spark plug lead 2 Loosen sprocket guard nuts 3 Hold the bar nose up and turn the adjuster toward until chain contacts underside of the bar 4 Tighten nuts with the bar nose held up 5 Pull the chain around the bar by hand Loosen the adjustment if you feel tight spots ...

Page 31: ...move the air cleaner cover A 2 Pull the air shutter B to COLD position OPERATION Fuel Diesel fuels and alternative fuels such as E 15 15 ethanol E 85 85 ethanol or any fuels not meeting ECHO requirements are NOT approved for use in ECHO 2 stroke gasoline engines Use of diesel or alternative fuels can cause performance problems loss of power overheating fuel vapor lock and unintended machine operat...

Page 32: ... use an ISO L EGD ISO CD 13738 and J A S O M345 FD certified oil will void the two stroke engine warranty 2 Stroke engine oil contains petroleum distillates and other additives that may be harmful if swallowed Heated oil can release vapors that can cause flash fire or ignite with explosive force Read and follow the oil manufacturer s instructions and observe all safety warnings and precautions for...

Page 33: ...l fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground DO NOT overfill fuel tank Wipe up spills immediately Securely tighten fuel tank cap and close fuel container after refueling Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired Move at least 3 m 10 ft from refueling location before starting the engine Gasoline vapor is heavier...

Page 34: ...e the use of automatic fuel shut off containers to reduce fuel spillage Storage Fuel storage laws vary by locality Contact your local government for the laws affecting your area As a precaution store fuel in an approved airtight container Store in a well ventilated unoccupied building away from sparks and flames Empty the fuel tank prior to storing the unit Return unused fuel to an approved fuel s...

Page 35: ... of the following grades SAE No 30 in summer SAE No 10 in winter or when cutting resinous trees When refueling also refill chain oil Moving parts can amputate fingers or cause severe injuries Keep hands clothing and loose objects away from all openings Always stop engine disconnect spark plug and make sure all moving parts have come to a complete stop before removing obstructions clearing debris o...

Page 36: ...ts Contact local fire authorities for laws or regulations regarding fire prevention requirements Starting Cold Engine Make sure the bar and chain are free from any obstruction when starting the chain saw 1 Move chain brake lever A fully FORWARD to LOCK chain brake before starting 2 Fill the fuel tank with fuel mixture Do not over fill 3 Fill the chain oil tank with lubricant Do not over fill 4 Mov...

Page 37: ...ine does not start after 5 pulls repeat instructions 8 Push choke control knob C all the way IN OPEN choke position 9 Press the decompression device and pull starter handle again to start the engine 10 When engine starts immediately squeeze and release throttle trigger for disengaging throttle latch and returning engine to idle and pull front hand guard towards the operator immediately chain brake...

Page 38: ...ere is fuel and chain oil in the tanks 3 Move stop switch B to UP position 4 Press the decompression device 5 Securely hold the chain saw as shown and pull starter handle D 6 After starting the engine pull front hand guard towards the operator immediately chain brake unlocked position Note If engine does not start after 5 pulls use cold start procedure Note Do not increase engine speed while chain...

Page 39: ...brake lever A fully REARWARD to UNLOCK chain brake 3 Squeeze throttle trigger lock and throttle trigger gradually to increase engine speed 4 The chain starts running when the engine reaches approximately 4000 rpm 5 Confirm proper acceleration and lubrication of chain and bar 6 Do not run the engine at high speed unnecessarily 7 Be sure that saw chain stops moving when throttle trigger is released ...

Page 40: ... necessary Do not operate with a loose chain Chain Lubrication Test Hold the chain just above a dry surface and open the throttle to half speed for 30 seconds A thin line of thrown oil should be seen on the dry surface Cutting Instructions General This chain saw is designed for cutting wood Do not cut metal plastic or any non wood material Wear suitable hearing protection such as earmuffs or earpl...

Page 41: ...of using the saw your best aid will be your own good common sense The accepted way to hold the saw is to stand to the left of the saw with your left hand on the front handle and your right hand on the rear handle so you can operate the throttle trigger with your right index finger Before attempting to fell a tree cut some small logs or limbs Become thoroughly familiar with the controls and the res...

Page 42: ...gine or bar and chain oil to metal parts after they are cleaned Install and properly tension guide bar and chain Run engine for one minute alternating engine speed between full throttle for 5 seconds and idle for 5 seconds to coat metal parts with additional protective chain oil Do not run a chainsaw not under cutting load at wide open throttle longer than 5 seconds or engine damage can occur Keep...

Page 43: ...t try to cut through to the notch with the felling cut The remaining wood between the notch cut and felling cut about 5 cm 2 in will act as a hinge when the tree falls guiding it in the desired direction When the tree starts to fall kill the engine place the saw on the ground and make your retreat quickly To fell big trees with a diameter exceeding twice the bar length start the notching cuts from...

Page 44: ...n t cut with the saw overhead or aligned vertically with your body If the saw should kickback you may not have enough control to prevent possible injury Bucking Bucking is the sawing of a log or fallen tree into smaller pieces There are a few basic rules which apply to all bucking operations Keep both hands on the handles at all times Support logs if possible When cutting on a slope or hillside al...

Page 45: ...e you make the cut unless the tree is lying on perfectly flat ground or supported as shown If you make the cut with the tree on the ground don t let the saw s chain dig into the earth it is harmful for the saw and you stand a good chance of being struck by flying debris To cut the trunk use the bucking and two cut sequence shown The first cut should be no deeper than one third the trunk diameter ...

Page 46: ...ct your ECHO dealer For the name of the ECHO dealer nearest you Call 1 800 432 ECHO 3246 or on the web at www echo usa com Guide Bar Low kickback Replacement guide bars The following guide bars may be considered to have equivalent kickback energy Sprocket nose guide bars of the same length and nose radius same pitch and having the same number of teeth Guide Bar Saw Chain Length mm in ECHO Part No ...

Page 47: ...emoving obstructions clearing debris or servicing unit Allow unit to cool before performing service Wear gloves to protect hands from sharp edges and hot surfaces Operating a poorly maintained unit can result in serious injuries to operator or bystanders Always follow all maintenance instructions as written otherwise serious personal injury can result Your unit is designed to provide many hours of...

Page 48: ... com you can aspx For information about maintenance kits Maintenance Intervals Units equipped with a Momentary STOP Switch automatically return to RUN position Engine can start unintentionally Always remove spark plug lead from spark plug before assembling or performing maintenance procedures otherwise serious personal injury can result COMPONENT SYSTEM MAINTENANCE PROCEDURE REQ D SKILL LEVEL Dail...

Page 49: ...Inspect Clean 2 Recoil Starter Rope Inspect Clean 1 Screws Nuts Bolts Inspect Tighten Replace 1 Every Refuel Fuel System Inspect 1 Guide Bar Sprocket Nose Inspect 1 3 Months Air Filter Replace 1 Oil Filter Inspect Replace 1 Fuel Filter Inspect 1 Fuel Cap Gasket Inspect 1 Spark Plug Inspect Clean Replace 1 Muffler Spark Arrestor Inspect Clean Replace 2 Cylinder Exhaust Port Inspect Clean De carbon ...

Page 50: ...6 0 kPa To maintain proper engine operation above 1 100 feet ASL the carburetor might need to be adjusted by an authorized service dealer If the engine is adjusted for operation above 1 100 feet ASL the carburetor must be re adjusted when operating the engine below 1 100 feet ASL otherwise severe engine damage can result 1 Before adjusting carburetor clean or replace air filter and muffler Spark A...

Page 51: ...described in item 5 If a tachometer is available idle speed should be set to value listed on specifications page When starting idling adjustment speed should be adjusted to prevent the saw chain from moving When you experience trouble with the carburetor contact your dealer Air Filter 1 Check before every use 2 CLOSE choke 3 Remove air cleaner cover A and air filter B 4 Lightly brush dust off air ...

Page 52: ...filter is dirty replace it as follows 3 Do not remove the wire coil clamp to remove the fuel filter Pinch the fuel filter with the fingers on one hand and the fuel line with the other hand Pull and twist slightly to separate 4 Install the new filter with the reverse action 5 When the inside of the fuel tank is dirty rinse the tank out with gasoline to clean it Note Federal EPA regulations require ...

Page 53: ...ther hand Pull and twist slightly to separate 4 Install the new filter with the reverse action 5 When the inside of the tank gets dirty rinse the tank out with gasoline to clean it Automatic Oiler The discharge volume of the automatic oiler is adjusted to approximately 4 mL min at 7000 r min prior to shipment from factory Always check oil discharge when in use Turn adjusting screw A counterclockwi...

Page 54: ... of saw chain When the sprocket has worn 0 5 mm 0 020 in or more replace it Check sprocket when you install new chain Replace it if worn Some tree sap and resins are corrosive Thoroughly wash the guide bar and sprocket areas after each use then coat metal parts with light oil Cooling System Cleaning Check periodically Clogged fins will result in poor engine cooling 1 Remove air cleaner cover and c...

Page 55: ...In some of these areas the spark arrestor system must be certified per USDA Forest Service Regulation SAE J335 Check with your local or state authorities for specific regulations in your area Failure to follow these requirements is a violation of the law Spark Arrestor Screen Carbon deposits in muffler will cause drop in engine output and overheating Spark arrestor screen must be checked periodica...

Page 56: ...utting performance increased vibration of chains and premature breakage of the saw chain Drive link serves to remove sawdust from the groove of the guide bar Keep the lower edge of the drive link sharp where indicated Setting Saw Chain For setting saw chain round file 4 0 mm 5 32 in diam and flat file are used Push file as shown Tie Strap Right Hand Cutter Drive Link Preset Tie Strap Left Hand Cut...

Page 57: ...es Then file top of depth gauge with the flat file until flat with top of the depth gauge tool One fifth of the file diameter remains above cutter edge Be sure to round off the front edge of the depth gauge Properly filed cutters are shown in illustration When setting of the chain is finished soak it in oil and wash away filings completely before using 90 1 5 Depth gauge tool 55 Side plate angle 3...

Page 58: ...ay the filings before using again If the chain saw is operated with filings clogged in the groove the saw chain and the guide bar will be damaged prematurely If the saw chain becomes soiled with resin for instance clean it with kerosene and soak in it oil To sharpen other chains follow chain manufacturer s instructions 0 64 mm 0 025 in Parallel Depth gauge ...

Page 59: ...e too rich OPEN choke Clean or replace air filter Adjust carburetor See your dealer Spark at end of plug wire No spark STOP switch OFF Electrical problem Interlock switch Turn switch to ON See your dealer Spark at plug Incorrect gap Covered with carbon Fouled with fuel Plug defective Adjust to 0 65 mm 0 026 in Clean or replace plug Engine runs but dies or Engine does not accelerate properly Air fi...

Page 60: ...us personal injury can result Inspect and adjust every part of the chain saw Completely clean every part and repair if necessary Apply thin coating of oil on metal parts to prevent rust Remove chain and guide bar Engine runs but dies or Engine does not accelerate properly Spark plug Plug dirty or worn Normal wear Clean and adjust or replace Carburetor Improper adjustment Vibration Adjust Cooling s...

Page 61: ...l fumes may accumulate or reach an open flame or spark Do not lend or rent your chain saw without the Operator s Manual Note For future reference you should keep this Operator s Manual If this Operator s Manual becomes illegible or is lost please contact your ECHO dealer or go to www echo usa com SPECIFICATIONS MODEL CS 590 Length 448 mm 17 6 in Width 245mm 9 6 in Height 292 mm 11 5 in Dry weight ...

Page 62: ...se 89 octane unleaded Do not use fuel containing methyl alcohol more than 10 ethyl alcohol or 15 MTBE Do not use alternative fuels such as E 15 or E 85 Oil ISO L EGD ISO CD 13738 and JASO M345 FD two stroke air cooled engine oil Oiling system Adjustable automatic oiler Chain oil capacity 300 mL 10 2 US fl oz Starter system Automatic rewind starter Clutch Centrifugal type Sprocket type Spur type 7 ...

Page 63: ...CS 590 PRODUCT REGISTRATION X7503264706 63 09 2020 ECHO Incorporated ...

Page 64: ...ECHO INCORPORATED 400 Oakwood Road Lake Zurich IL 60047 www echo usa com C69015001001 C69015999999 ...