Edwards Porta Power, Safety & Instruction Manual

Page 1: ...Safety Instructions Manual Porta Power Porta Power Porta Power 07 2018 Original Instructions PP02 EDWARDS ...

Page 2: ...itten consent of Edwards Manu facturing Company Keep all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualified personnel Ed wards Manufacturing Company is not liable for accidents arising from unskilled ...

Page 3: ... labels affixed to the machinery may result in operator death or injury WARNING This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc tive harm For more information go to http www p65warnings ca gov WARNING Some dust fumes and gases created by power sanding sawing grinding drilling wel...

Page 4: ...nd follow all labels shown on the machine and described in the Safety Instructions Manual Installation Manual Operations Manual Maintenance Manual Keep all manuals close for easy reference Trained and authorized personnel are to install operate and service this machinery Do not allow for operation of the machine by unqualified personnel Personal protective equipment must be worn at all times durin...

Page 5: ...3 Signal Word Panel Machine Back ...

Page 6: ... Installation should be in compliance with applicable sections of the National Electric Code Consult your local building code before installing Horsepower Varies by model Indication of horsepower requirements This product should be operated only from the type of source indicated on the manufactur er s identification label Installation should be in compliance with applicable sections of the Nationa...

Page 7: ...lift movement points Do not attempt to lift the machinery by any other means Inappropriate movement of the machin ery may result in serious operator injury machine damage and will void machine warranty Consult the installation manual for equipment weight ratings Provide rated forklift and certified forklift operator to move machinery to appropriate location Refer to Manuals Safety Installation Ope...

Page 8: ...cal environmental law Do not dispose of by adding to the municipal waste stream Metal Metal components must be recycled as required by local environmental law Do not dispose of by adding to the municipal waste stream 1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Page 9: ...Installation Manual Porta Power Porta Power Porta Power 07 2018 Original Instructions PP01 EDWARDS ...

Page 10: ...erved Reproduction of this manual in any form in whole or in part is not permitted without the written consent of Edwards Manufacturing Company Keep all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualif...

Page 11: ...labels affixed to the machinery may result in operator death or injury WARNING This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc tive harm For more information go to http www p65warnings ca gov WARNING Some dust fumes and gases created by power sanding sawing grinding drilling weld...

Page 12: ...en protected against transportation and storage temperatures of 25 C to 55 C and for short periods up to 70 C It has been packaged to prevent damage from the effects of normal humidity vibration and shock Electrical Requirements at Work Station Locate your Porta Power directly adjacent to your power supply Con firm that power supply is not connected in series with other machinery Provide dedicated...

Page 13: ...aging Do not cut electrical wires or hydraulic hoses 1 Unbolt unpack from its pallet using a 3 4 19 05mm socket Wear appropriate personal protective equipment 2 Lift Edwards machinery using the designated fork lift locations and appropriately rated lifting equipment 3 Move the machinery to the prepared workstation Electrical Connection Confirm with a certified electrician that the electrical suppl...

Page 14: ...he power on your machine will be in a neutral position If the machinery fails to cycle the motor may be rotating incorrectly To ensure the machinery cycles properly simply reverse two of the phase wires on the machine starter box Power down the Porta Power by depressing the red button on the starter box Consult the installation manual of your Edwards Hydraulic Accessory for proper installation of ...

Page 15: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Page 16: ...07 2018 Original Instructions PP03 EDWARDS Porta Power Porta Power Operations Manual Serial Number Porta Power ...

Page 17: ...r and Supervisor Information Signal Word Definition Signal Word Panel Operational Precautions Machine Operations Foreseeable Misuse Machine Life Cycle 6 Operations Diagrams 8 Control Panel 9 HydraulicAccessoryPower 10 Troubleshooting OperationsManual TableofContents ...

Page 18: ... Hydraulic components are subject to their manufacturer s warranty Edwards Manufacturing Company will within thirty 30 days of date of original purchase proof of purchase required replace F O B the factory any punches dies and or shear blades which are defective in materials or workmanship Thiswarrantydoesnotapplytomachinesand orcomponents which have been altered changed or modified in any way or ...

Page 19: ... machine unattended Turn machinery OFF be fore walking away This machine is manufactured for use by able bodied and able minded operators only Never operate machinery when tired or under the influ ence of drugs or alcohol Do not resell relocate or export to a destination other than to the original point of sale Edwards has designed this machine to meet the stan dards of the original receiving coun...

Page 20: ...aulic hoses are under pressure Pressurized fluid can pierce skin and cause severe injury To avoid physical hazard always wear personal protective equipment when servicing maintaining the Ironworker Refer to Manuals For safe installation operation and maintenance of the machine read Installation Manual Safety Instructions Manual Operations Manual Maintenance Manual Wear Personal Protective Equipmen...

Page 21: ...4 Lock Out Tag Out Emergency Stop Operations Diagram Machine Front Start Button Push Button Limit Switch 24V Power Female Hydraulic Hose Male Hydraulic Hose ...

Page 22: ...5 Operations Diagram Machine Back Drain Plug ...

Page 23: ...on clockwise The button will retract and the machine will be available for powered operation Lockout Tagout This round safety red switch is set within a square safety yellow housing The switch allows for proper procedures to be followed when de energizing isolating and ensuring the energy isolation of the Porta Power The Lockout Tagout switch is used in conjunction with Owner safety and maintenanc...

Page 24: ...R 4 With the Porta Power power off install the male and female acces sory hydraulic hoses to the ironworker male and female quick con nect hydraulic fittings Both fittings have a detent ball setting that must be aligned to couple and uncouple hoses 5 Attach the accessory tool male M12 power cable to the M12 female limit switch port Assure your M12 connections are seated properly Align M12 male and...

Page 25: ...rical panel before any trouble shooting activity Problem Solution Machine will not run Check safety cap at Hydraulic Accessory Pack installed Twist E stop if depressed Confirm the correct voltage Check fuses Machine turns off after short time in use Check correct amp voltage to machine Hydraulics feel hot after operation Hydraulic system operates within the 160 190 degree range Hydraulic oil overf...

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Page 27: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Page 28: ...Maintenance Manual Porta Power Porta Power Porta Power 07 2018 Original Instructions PP04 EDWARDS ...

Page 29: ... all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualified personnel Ed wards Manufacturing Company is not liable for accidents arising from unskilled untrained operation Do not modify or change the mach...

Page 30: ... labels affixed to the machinery may result in operator death or injury WARNING This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc tive harm For more information go to http www p65warnings ca gov WARNING Some dust fumes and gases created by power sanding sawing grinding drilling wel...

Page 31: ...isual observation general maintenance daily weekly monthly and at hourly milestone intervals by operator maintenance person nel Perform inspections and maintenance of the electrical and hydraulic systems of the Porta Power as follows Daily Shift Change Visual Observation Electrical System Visually inspect incoming power and cabling on the Porta Power for signs of damage Cut abraded or crushed elec...

Page 32: ...anufacturing When working on the hydraulic power plant use plugs to cap hose ends during maintenance procedures to minimize fluid loss Clean up spills near the machinery to reduce the likelihood of slips trips and falls General Maintenance Every 1000 Hours Lockout power to machine Replace the oil filter on your Porta Power after your first 1000 hours of use External oil filters are available throu...

Page 33: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...