Effekta MH6000, Manual

Page 1: ...UPS Uninterruptible Power Supply MH 6000 Manual Item no 03A 06000MH 000 July 08 ...

Page 2: ... Storage of the UPS 20 7 2 Unpacking of the UPS 20 8 Installation and connection of the UPS 21 8 1 Choice of the fitting position 21 8 2 Description of the terminal block 22 8 3 Connection of the UPS 23 8 4 Communicational connection of the UPS 24 8 4 1 Interface RS232 25 8 4 2 Interface card options 26 8 4 2 1 DCE card relay interface 26 8 4 2 2 SNMP cards 27 8 4 3 Installation of optional interf...

Page 3: ...11 Software 44 12 Maintenance and service 45 12 1 Measurement of the autonomy time 45 12 2 Exchange of the batteries 45 12 3 Service protocol 47 12 4 Service Hotline 48 12 5 Maintenance and service contracts 48 13 Technical characteristics 49 13 1 Specifications 49 13 2 Accessories 50 13 3 Wearing parts 51 14 Requirements for the declaration of conformity 51 ...

Page 4: ...Indicates additional information and tips Recyclable Indicates units which are liable to the WEEE waste elecal and electronic equipment directive Indicates units or parts which must be disposed Never throw it into domestic waste Copyright 2005 All rights reserved This manual is copyright The copyright of the company EFFEKTA Regeltechnik GmbH Brand marks All used brand marks are property of the own...

Page 5: ...thorized interventions maloperation other devices or accessory wrong installation or other modifications which have not been authorized by us In case of misusing the instructions which were attached at the delivered documentation In case of incompatibility of the product due to possible technical innovations or regulations which occur after purchase In case of incompatibility or malfunction due to...

Page 6: ...f other parties due to loss or damage Loss or damage of the records data or the costs of replacement of this data Economic consequential damages including lost benefits or economizations or accompanying damages also if we have been informed of the possibility of such damages In any circumstances EFFEKTA GmbH is not responsible for any accidental indirect special consequential or other damages of a...

Page 7: ...S disposes of an intern energy source battery There can be voltage on the terminal output if the battery should be switched on even if there is no AC Ensure that the AC output is correctly grounded Do not open the casing because there are just parts which are maintenance free The guarantee expires by opening the casing unauthorized Do not try to repair the unit by yourself Contact your retailer or...

Page 8: ... can be sparks smoke or gas During the transport you have to ensure that the UPS is switched off The UPS is equipped with a maintenance and bypass switch Pay attention to the application for the changeover Non observance can destroy the unit The UPS is provided with a CVCF constant voltage constant frequency setting function For correct installation and wiring contact your local supplier This UPS ...

Page 9: ...hich heat excessively Ensure that the air slots of the units and the air circulation are not blocked 3 4 Connection The UPS just has to be connected to a earth contact socket or in case of terminal alignment the PE protective earthing conductor has to be connected In no circumstances the unit is allowed to operate without PE The socket has to be easily accessible and close to the UPS In case of pe...

Page 10: ... Dagers as to stumble to squeeze etc have to be avoided 3 5 Operation During the operation of the UPS the feeder never has to be uncoupled otherwise the protective grounding of the UPS and of the connected machines would be cut The UPS has got an energy storage batteries Therefore the output can be conducting also if the input of the UPS is not connected To switch off the UPS completely please fol...

Page 11: ...ever throw batteries into domestic waste Follow the local directives of disposing 3 7 Maintenance service and errors Attention risk of electric shocks Even after cutting the current circuit the UPS stays connected with the batteries and has got dangerous voltage Before doing maintenance or service works cut the current circuit of the batteries and ensure that there is no voltage Only specialized s...

Page 12: ... errors omissions The UPS system is created to protect sensitive electric machines for example computers workstations electronic cases critical instruments telecommunication stations process control etc from interruptions which can be caused by bad current quality or power failures Sensitive machines need a good protection from interruptions Those interruptions can have external causes as storms b...

Page 13: ...ing shows the particular modules and their interactions If the power failure goes longer than the autonomy time of the UPS it switches off automatically to avoid total discharge of the batteries When the circuit voltage returns the UPS switches on automatically supplies the connected machines and controls the load of the batteries Special features of the MH Online UPS are No interruptions or signa...

Page 14: ...ing machine elements get instructions for the handling and get information concerning the connections of the UPS 6 1 Display and handling elements on the front side On the front side are all handling and display elements for the normal service 6 1 1 Handling elements on the UPS Fig 2 Display and handling field for MH6000 ...

Page 15: ...D jitters when input voltage is within the still tolerated window 4 The green LED indicates that the voltage supply at the bypass input is normal 5 UPS switch on alert witch off 6 Return to the last page or change the installation of the UPS 7 Confirm the changes of the UPS installation again 8 Go to the next page 9 UPS switch off 10 To log out in special functions 11 UPS is eco working economical...

Page 16: ...e A blackout transfer has appeared at the output of the UPS Bypass input out of the tolerance UPS can not switch to bypass bypass fault in the eco mode Power supply out of the tolerance OFF UPS disconnection LINE OFF UPS failure and blocked UPS flowchart 4 digit display Index on the detected element UPS switch on alert switch off UPS switch off Return to the last page or change the installation ...

Page 17: ...nual MH Series Page 17 of 51 Next page To log out in special functions Enter or confirm again LED power supply ok LED bypass supply ok UPS in redundancy mode UPS in eco working mode LED UPS fault Er01 Failure codes ...

Page 18: ...ck side Fig 3 back side view Danger All the connections on the back side except of RS232 interface SNMP adapter have got circuit potential when attached Also when uncoupled dangerous voltage capacity in possible in the inside of the unit A B C F G H M N E D J I K L ...

Page 19: ...osition 1 relays card E Client s option plug in position 2 SNMP card F Fan G External battery connection H Connection for an external battery charger I Mains automatic circuit breaker J Bypass automatic circuit breaker K Maintenance bypass switch nock switch L Input output terminal block M Fixing holes for external battery charger N EPO emergency power off ...

Page 20: ...e continued every 2 months 7 2 Unpacking of the UPS Before installation check carefully the condition of the packaging and the external appearance Store the packaging material for future usage Remove cartons and other materials of the packaging Always store the unit horizontal not headlong Check the delivery slip with the delivery If delivery is incomplete or if you have received a wrong delivery ...

Page 21: ...environmental temperature of 15 25 C the maximum service life can be reached just also with regard to the batteries 2 Always ensure that behind the UPS is enough place to connect the machines The underlay must have got a good carrying capacity 3 Respect the described fitting position The fitting position can only be horizontal 4 Distance between the wall and the back side of the UPS has to be at l...

Page 22: ...L21 N21 L22 N22 UPS output terminal block G2 protective terminal block output Notes 1 If the main and bypass supply is identical the terminal blocks L11 and L12 will be bridged jumper is included in delivery 2 If an isolating transformer is not installed the UPS terminal blocks L22 N22 have to be used 3 When the transformer is installed AC systems 100 110 115 120 V you can connect as follows N22 L...

Page 23: ...ollowing instructions and the fig 5 when connecting the UPS Fig 5 connection of the UPS MH6000 S 40A 1 6mm Warning The UPS unit has got components with high voltage and amperage Incorrect handling can result in electronic accidents with possible fatal consequences or damages Warning The PE protective earthing conductor must be connected If not so the connected machines are also not grounded Warnin...

Page 24: ...the system via the delivery included software Optionally interface cards as R2E 2 RS232 plus EPO RSE RS485 plus EPO USE USB plus EPO DCE relay interface plus EPO as well as SNMP cards can be used according to the instruction The interface cards R2E RSE and USE cannot be used at the same time The delivery included software control compatible with the operating systems Windows 98 2000 ME NT and XP F...

Page 25: ...g 6 RS232 interface modulations Baud Rate 2400 bps Date length 8 Bits Stop bit 1 Bit Parity no For connection just use the cords which are described under the chapter accessories Fig 7 USV interne internal wiring of the communication interface Pin Configuration 2 RS232 Data transfer Tx 3 RS232 Data receipt Rx 5 RS232 GND reference ...

Page 26: ...elay interface Fig 8 DCE card relay card The pin configuration of the 10 pin terminal block Fig 9 pin configuration of the contact interface Pin Description 1 UPS bypass mode 2 Mains ok NO 3 Mains ok NC 4 Inverter on 5 Battery low 6 Battery fault 7 UPS alarm 8 Common 9 Shutdown 10 Shutdown ...

Page 27: ...apter Fehler Verweisquelle konnte nicht gefunden werden 8 4 2 2 SNMP cards SNMP WEB card Fig 10 SNMP WEB card With regard to the installation refer to the description attached to the card Fitting position JUST plug in position 2 see fig 3 E Adjusted flat cable cable A or cable B For installation see chapter Fehler Verweisquelle konnte nicht gefunden werden ...

Page 28: ...low those instructions for the installation of the hardware Take the cover away of the slot Move the chosen interface card into the slot Fix the chosen interface card correctly 8 5 Connection order Connect the UPS with the supplying or bypass circuit but the circuits and the UPS have to be switched off during this procedure Connect your periphery with the UPS Assure that all connected machines are...

Page 29: ... that voltage of supply conforms to the input voltage window of the UPS 4 Connect the main and bypass supply with the unit Switch the automatic breakers of the current distribution and of the UPS on The green LEDs und glow and indicate that the supplying and bypass input are ok and the LCD displays from drawing A until drawing B A B 5 Then the UPS is in bypass mode and makes a self test If there i...

Page 30: ... to F D indicates test on E1 indicates OK for the self test E2 indicates failure of the self test F indicates 220 V AC in the supplying input 8 In case of a failure of the self text the LCD displays drawing D until E2 then a failure code or failure status will be shown on the display 9 The setting up operation of the UPS is finished now Ensure that the UPS is at least 8 hours connected with the po...

Page 31: ...ws drawing I If the switch on button of the UPS is not pushed within 10 seconds the UPS will cut off automatically Then you have to repeat step 1 until 3 G indicates Aus it means that the start of the UPS is successful H indicates that the supplying input is 0 and the supply faulty I 9 3 Examination of the measurements and figures given by the UPS When you want to examine the measurements and figu...

Page 32: ...es Page 32 of 51 I1 indicates voltage which comes from the bypass input J indicates frequency from the supplying input K indicates frequency from the bypass input L indicates UPS voltage output M indicates UPS output frequency ...

Page 33: ...output load O indicates battery voltage P indicates UPS internal temperature 9 4 UPS requirements and special functions 1 After the complete start of the UPS push the button to change the LCD display to drawing Q1 Q1 indicates buzzer on Q2 indicates buzzer off ...

Page 34: ...y synchronization tolerance window drawing U inverter output voltage drawing V1 UPS service mode drawing W output voltage micro installation factor drawing X UPS id drawing Y no of the UPS in the parallel mode R1 indicates that the self test is NOT switched on R2 indicates that the self test is switched on S1 indicates that the window of the bypass voltage is set smaller 7S2 indicates that the win...

Page 35: ...s that the frequency tolerance window is at 3Hz U indicates the inverter of the output voltage V1 indicates that the UPS is in normal mode Normalmodus V2 indicates that teh UPS is in eco mode Ökomodus V3 indicates that the UPS is in CVCF 50 Hz Modus mode ...

Page 36: ...s that the UPS is the number 1 of the parallel systems 3 Push the button to scroll forward you can install special functions Those functions are buzzer on EIN drawing Q1 or buzzer off AUS drawing Q2 silent alert for UPS warning and self test on EIN drawing R1 or self test off drawing R2 UPS makes the battery test within 10 seconds When the self test was successful it indicates drawing E1 if not it...

Page 37: ...200 V 208 V 220 V 230 V or 240 V The drawings V1 V2 V3 and V4 define the service modes of the UPS Following choices are possible online mode eco mode more economical and fixed frequency with 50Hz or 60Hz output Drawing W defines the installation of the inverter output which can be calibrated as follows 0 1 1 2 2 3 or 3 drawing X defines a fix address and position of the UPS when it is in parallel ...

Page 38: ...buzzer resounds two times Switch the automatic breaker of the supplying input off The UPS is now unlocked but you should contact your local supplier to assure that the indicated error message is solved 9 7 Switch off 1 Push for about 5 seconds the button off AUS the inverter output will be switched off the output load will be supplied by the bypass and the LCD display indicates drawing B 2 Switch ...

Page 39: ... the bypass supply Now you can start maintenance It is necessary to start with step no 1 and then step no 2 If you forget step 1 the UPS will make a warning and indicate an error message Thins warning can damage the UPS due to an unsafe supplying state The UPS will changeover immediately to inverter mode if you switch the CAM back to INV To changeover from bypass mode to UPS mode you have to proce...

Page 40: ...e UPS service you can check the following points 1 Is the connection of input and output correctly 2 Is the input voltage within the input tolerance window of the UPS If there are still problems follow the below mentioned schedule If you can not solve the problem contact your local supplier ...

Page 41: ...e items which block the ventilated outputs 5 Ensure that the UPS is in normal service If it is in CVCF mode you have to switch off and start the UPS again 6 If the UPS is in CVCF mode the bypass input is blocked You have to switch off the UPS and the bypass input and then start the UPS again 7 Contact your local supplier for help The autonomy time is shorter than the nominal value Load the batteri...

Page 42: ... Batteries are low or have been bad during self test Er06 Short circuit at the output Er07 EPO mode Er08 DC BUS overload failed Er09 DC BUS under load failed Er10 Inverter over current Er11 UPS overheating Er12 Overload Er13 charger out of service or failed Er14 Ventilator is out of service Er15 Mistaken MTBS input process or failed MTBS activation in the CVCF mode Er16 No use occupied Er17 No use...

Page 43: ...ocks automatically into normal service mode if those failure codes for example occur Er06 Er07 Er13 Er14 Er23 Er24 Er26 Er28 Er29 If the bypass voltage is normal the UPS switches over to bypass supply if not the UPS stops the output load 2 If other failure codes occur and the bypass voltage is normal the UPS switches automatically over into bypass The UPS tries 4 times per hour to changeover to th...

Page 44: ...ekta com The following basic functions are supported by all software packages Capture and display of the mains condition of the UPS Display of the UPS output condition Capture and display of the loading condition of the battery pack Closing of opened applications in case of power failures Shut down of the operating system Issue of protocol data General control of the UPS data and conditions diagno...

Page 45: ...od a is suited for the measurement of the real autonomy time whereas at the end of the autonomy time the user loads will be currentless Method b enables to detect the rested capacity after a defined autonomy period During this method the user loads generally will not be currentless To employ one of those methods you have to force the UPS into autonomy time by switching off the automatic breaker of...

Page 46: ...o batteries Notice that there is still high voltage after disconnection for example voltage in the battery pack loading voltage of net capacitors Precaution regarding to electric shocks have to be respected Because of the above mentioned dangers there is no need to explain more for the exchange of batteries On demand specialized staff can get a separate description ...

Page 47: ...UPS MH6000 Manual MH Series Page 47 of 51 12 3 Service protocol Please always inscribe hereunder every maintenance or service work on the UPS Date Activities Responsible ...

Page 48: ...5 Maintenance and service contracts EFFEKTA Regeltechnik GmbH offerst adequate maintenance and service contracts to guarantee the best liability and availability of the UPS Furthermore we can support you within a maintenance and service contract in following areas o Regular examination of the unit especially of the batteries as well as a punctually exchange an disposal of the batteries o Examinati...

Page 49: ...105 160 s 105 150 40 ms 150 immediately Efficiency factor AC AC normal up to 91 AC AC eco up to 98 Battery type sealed lead battery maintenance free 12 V 7 AH quantity 20 pcs voltage 240 V DC recharge time 4 hours up to 90 Display status on LED LCD line mode backup mode eco mode bypass supply low battery bad disconnected battery battery connected overload transferring with interruption and UPS fau...

Page 50: ...c level 50 dB weight 86 kg inspections CE UL Dimensions w x d x h mm 748 x 290 x 645 mm 13 2 Accessories In the following schedule are components which are tested and approved especially for this UPS by EFFEKTA Regeltechnik GmbH Accessory Function Item number Software package PowerShut Plus Network compatible Shutdown and diagnosis software ex version 5 13 LAN PowerShut LAN RS232 connection Interf...

Page 51: ...ements for the declaration of conformity The CE labeled UPS unit complies with the following harmonized standards and EU guidelines EU guideline 73 23 EEC for devices operating within a restricted voltage range 93 EEC supplement to guideline 73 23 EEC 89 336 EEC guideline on electromagnetic compatibility 92 31 EG complement to EMC guideline 89 336 EEC Standards EN 50091 1 EN 50091 2 An EU declarat...