Elenco Electronics SL-5K, Assembly And Instruction Manual

Page 1: ...Assembly and Instruction Manual Copyright 2010 2000 by Elenco Electronics Inc All rights reserved Revised 2010 REV E 753112 No part of this book shall be reproduced by any means electronic photocopyin...

Page 2: ...the following electronic soldering stations The model number of the electronic soldering station that you have received is marked on the end of the carton Model SL 5K is supplied without an iron Mode...

Page 3: ...future and is recommended for all future uses in soldering applications The two common lead free solders are LF96 and LF99 LF99 indicates the presence of 99 tin The melting point of lead free is 422O...

Page 4: ...ves to the heating element if left in place for extended periods of time Periodic removal of the tip is therefore advisable Tip Cleaning A good clean solder tip makes soldering much easier The tip sho...

Page 5: ...lder will not flow onto the lead as shown 2 Insufficient solder let the solder flow over the connection until it is covered Use just enough solder to cover the connection 3 Excessive solder could make...

Page 6: ...e PC board pads and secure in place with tape 2 Apply a small amount of solder to the soldering iron tip 3 Place the soldering iron tip on top of the component lead to be soldered and apply solder sim...

Page 7: ...full wave triac phase control circuit The variable resistor VR1 and capacitor C1 are a single element phase shift network When the voltage across C1 reaches break over voltage of the diac D3 C1 is th...

Page 8: ...1 MISCELLANEOUS Qty Description Part 1 PC Board 517003 1 Switch Rocker Illuminated 541204 1 Tray 610801 1 Base 612205 1 Sponge 620003 1 Knob Push on 622002 1 Body Plastic 623033 1 AC Receptacle 627004...

Page 9: ...wn green orange gold IDENTIFYING RESISTOR VALUES Use the following information as a guide in properly identifying the value of resistors IDENTIFYING CAPACITOR VALUES Capacitors will be identified by t...

Page 10: ...e wire if needed Slip the 3 4 dia shrink tubing over the line cord as shown in Figure I Solder the black line cord wire to the 2 lug as shown in Figure I Make sure the tubing is away from the solderin...

Page 11: ...Figure M Do not solder it yet Insert a 4 white wire from the switch through the tubing with the white wire and attach it to lug 1 see Figure M Solder both white wires to lug 1 Now slide the shrink tu...

Page 12: ...ne cord under the screw and tighten it TESTING see Figure O Set the power switch to the off position Use a multimeter and measure the resistance as listed 1 Pin 1 to pin 2 Infinite 2 Pin 1 to pin 3 In...

Page 13: ...of SCR on the PC Board to pin 2 Hot Side of the AC receptacle as shown in Figure Q It should be less than 1 Measure the resistance from pin 2 of the plug to pin 1 Neutral side of the AC receptacle as...

Page 14: ...sher and nut see Figure U Use the cable tie to secure the wires as shown in Figure T Turn the pot fully counter clockwise and push on the knob in the position shown in Figure V Install the tray by pus...

Page 15: ...ble the iron holder as shown in Figure Y below Insert the iron holder into the slot on either the right or the left side as shown in Figure Y Set the power switch to the OFF position FINAL ASSEMBLY Wa...

Page 16: ...the back and then insert it into the holder Make sure the On Off switch is set to the Off position and the control knob at minimum Plug the line cord of the SL 5 into a 120VAC receptacle Turn the pow...

Page 17: ...th a conical shape SR 2BT2 one of the most common Having a choice of tip styles allows you to choose the one best suited for your soldering needs Due to the high heat removable tips can bond themselve...

Page 18: ...esoldering Wick Model LF 99 Lead Free Solder Rosin Core 032 dia 5ft Model SE 1 Solder Ease Kit Model SP 4 Desoldering Pump 1 32 1 64 1 16 1 8 3 64 Model SP 1A Solder Practice Kit Model SM 200K Surface...

Page 19: ...p h o n e conversation to any FM radio Sound Activated Switch K 36 Clap and the light comes on clap again and it goes off Lie Detector K 44 The sound will tell if you are lying The more you lie the l...

Page 20: ...B melting C soldering D oxidizing 5 Proper solder adhesion requires that the metal surface to be A solder free B clean C greasy D cold 6 Solder wick is used to A remove solder B solder in small parts...