elero Herkules 01, Operating Instructions Manual

Page 1: ...Herkules 01 Herkules 1 Linear actuator 04 2016 TN 2010853 Operating instructions Please take care of the operating instructions EN ...

Page 2: ...inal German version All other documents in different languages are translations of the original version Subject to change without notice All rights reserved in the event of registrati on of patents working models or design patents ...

Page 3: ...g to the technical condition 10 2 6 Safety notices and directions relating to transport assembly installation 10 2 7 Safety instructions relating to operation 11 2 8 Safety notices and directions relating to the electrical installation 11 3 Product description 12 3 1 General 12 3 2 Product variants 12 3 3 Technical specifications 13 3 3 1 Summary of the technical parameters 13 3 3 2 Information re...

Page 4: ...s 21 4 4 3 Operation of unit 22 4 5 General dimension drawing Herkules 01 23 4 6 General dimension drawing Herkules 1 24 5 Declaration of incorporation 25 6 Waste disposal 26 6 1 Scrapping 26 6 2 Disposal of waste electrical and electronic components 26 ...

Page 5: ...uring construction the fundamental health and safety requirements were ap plied and provision was made for the appropriate legislation standards directi ves and guidelines The safety element is confirmed by the Declaration of Incor poration see section 5 Declaration of Incorporation All information relating to safety in these installation instructions refers to the laws and regulations that are cu...

Page 6: ...llation instructions as well as all applicable regulations of trade associations and the valid laws in relation to environmental protection Use in compliance with the intended use also includes adherence to the operating regulations prescribed in these installation instruc tions 1 4 Foreseeable misuse Any installation into other equipment that deviates from the purpose cleared by the manufacture a...

Page 7: ...be repaired only by the manufacturer in the event of a fault The address for sending in the device to the customer service department can be found on the inside of the back cover If you have not purchased the device directly from elero please contact the manufacturer of the machine or the supplier of the device Mechanically secure the machine before dismantling the device The device must not be se...

Page 8: ... They contain speci fications relating to the type and source of danger the possible consequences as well as the prevention of the danger The following table defines the representation and description of the levels of danger with possible physical injury as used in these installation instructions Symbol Keyword Meaning DANGER Warns of an accident that will occur if the in structions are not follow...

Page 9: ...tation and description used in the instal lation instructions for situations in which damage can occur to the product or draws attention to important facts statuses tips and information Symbol Keyword Meaning CAUTION This symbol warns of possible damage to property This symbol draws attention to important facts and statuses as well as to further information in these installation instructions Furth...

Page 10: ...ded use and in compliance with the safety notices and directions in these installa tion instructions The device is designed for the application in accordance with the section Intended use In the event of use that is not in compliance with the intended use injury to the life and limb of the user or third parties or impair ments to the device and other property can arise Any accidents or almost ac c...

Page 11: ...ach person who is charged with performing work on the device must have read and understood the complete operating instructions before he per forms the corresponding work This also applies if the relevant person has previously worked with such a device or was trained to do so All work on the device must be performed only by trained safety instructed and authorized personnel Prior to the commencemen...

Page 12: ...nce 2 6 Safety notices and directions relating to transport assembly installation The relevant transport company is fundamentally responsible for the transport of the device The following safety requirements must be complied with during transport erection and installation of the device During transport the device has to be secured in accordance with the regu lations of the auxiliary transport mean...

Page 13: ...e rules and stipulations of the trade association in particular the stipulations of DIN VDE 0100 Furthermore the national statutory regulations of the respective country of use must be observed In the event of any defects such as loose connections or defective or da maged cables the device must not be put into operation In the event of faults with the electrical equipment the device must be switch...

Page 14: ...ements Fig 1 Components of the device 1 Connection cable 2 Fastening on housing side 3 Housing cover on motor side 4 Limit switch setting screws 5 Fastening on piston side 3 2 Product variants The device can be obtained in various configurations You can refer to the order confirmation for the exact configuration of your device ...

Page 15: ...urrent up to 2 A 1 up to 5 A 1 Duty cycle S3 15 Length of the control and connection cables 1 50 m 2 Protection class IP 54 Operating temperature range 20 C 50 C Airborne noise emission 70 dB A 3 Weight up to 25 kg up to 35 kg secured against rotation no Tab 1 Technical parameters 1 If voltage surge protection devices are used the exact current draw of the unit must be calculated prior to installa...

Page 16: ...en the device is at a standstill The self locking facility on the devices is dependent on various factors e g Flight angle of the spindle and nut Surface roughness of the flanks of the spindle and nut Running speed The self locking facility can be negatively influenced by a multitude of factors e g by Shocks and vibrations Loads Heating A theoretically self locking spindle is no replacement for a ...

Page 17: ...er supports customer provided must be capable of absorbing the torsional forces generated by the device WARNING Danger of injury through loss of the support and holding function Crushing and fatal injuries are possible Pay attention to static loads WARNING Danger of injury due to electric current Electric shock possible Have any electric work performed only by an authorized skilled electrician WAR...

Page 18: ...inal packaging The device was manufactured with the circuit diagram ordered by you The designation can be found in the sales documentation or the circuit diagram enc losed with the delivery In delivery condition factory setting the connecting rod is already slightly extended Please refer to the sales documents for the minimum and maximum dimensions 4 1 Mechanical fastening CAUTION Damage to the de...

Page 19: ...operating company must ensure that the permissible stroke distance is not exceeded CAUTION Deterioramento del dispositivo a causa di collegamento erroneo Always connect the monitor cable to a right hand rotary field CAUTION Damage to the device due to the use of a non fitting or unsuitable drive control unit The control unit must support all the options attached to the device Connect all marked ca...

Page 20: ...lerate the stroke movement of the con necting rod faster and optimize the static safety To release the brake connect the brake coil with conductor codes X1 and X2 to the rated voltage of the brake in accordance with the type plate The braking effect does not set in until the operating voltage is missing at X1 and X2 4 3 2 Optional potentiometer CAUTION Damage to the device as a result of overstepp...

Page 21: ...50 mA Permissible load per channel max 50 mA Signal level high min UB 2 5 V Signal level low max 0 5 V Rise time tr max 1 µs Fall time tr max 1 µs Short circuit resistant outputs Yes CE conformity in compliance with EN 50081 2 and EN 55011 class B Tab 2 Electrical parameters of the shaft encoder Signal 0 V UB A A B B 0 0 Conductor colour WH BN GN YE GY PK BU RD Tab 3 Connection assignment of the s...

Page 22: ... Permissible adjusting range of limit switches CAUTION Risk of damage to unit by exceeding permissible range of adjustment The retracted and ejected limit switches must not be adjusted any more than 25 mm in the direction of stroke reduction Fig 2 Permissible stroke reduction 1 End position Moved out 2 End position Moved in ...

Page 23: ...equired proceed as described below The two adjusting screws are on the housing cover on the motor side Even the smallest turn of the limit switch setting can result in considerable changes to the stroke depending on the ratio 1 Move the piston rod a few centimetres away from the targeted limit switch position 2 Adjust the limit switch 3 Move the drive back to the limit switch 4 Repeat the process ...

Page 24: ...reduction Turn in direction of MINUS Limit switch position is moved in direction of ejected Piston rod retracts less notably Stroke reduction Turn in direction of PLUS Limit switch position is moved in direction of retracted Piston rod retracts further Tab 5 Adjust setting screw 2 4 4 3 Operation of unit CAUTION Damage to the device due to wrong operation The thermal protection switch must not be ...

Page 25: ...23 Installation EN 4 5 General dimension drawing Herkules 01 25 0 1 0 2 60 Ø 35 39 60 412 35 100 Ø 60 Ø 25 0 1 0 2 min 590 mm max 865 mm 25 H8 Ø 25 H8 Ø 88 Ø ...

Page 26: ...24 Installation 4 6 General dimension drawing Herkules 1 30 0 1 0 2 30 0 1 0 2 30 H8 Ø 30 H8 Ø 80 Ø 80 Ø 120 Ø 102 Ø 450 46 65 41 46 min 640 mm max 960 mm ...

Page 27: ...25 Declaration of incorporation EN 5 Declaration of incorporation The complete declaration of incorporation can be downloaded from our website www elero linear de downloads ...

Page 28: ... subassemblies as well as the environmental and health dangers are all taken into consideration for the recycling and waste dis posal Material groups such as plastics and metals of different types must be sorted before submitting to the recycling and waste disposal process 6 2 Disposal of waste electrical and electronic components The disposal and recycling of waste electrical and electronic compo...

Page 29: ...elero GmbH Naßäckerstraße 11 07381 Pößneck Germany T 49 3647 46 07 0 F 49 3647 46 07 42 info elero linear de www elero linear com ...