Ellard V3D Maxi, Product Instructions

Page 1: ...rd Product Instructions Roundthorne Ind Est Floats Road Wythenshawe Manchester M23 9WB Tel 44 0 161 945 4561 Fax 44 0 161 945 4566 The installation should only be carried out by competent personal and in accordance with current legislation Please read the instructions carefully prior to installation 00144 ...

Page 2: ...nections 2 1 3 3ph 415v Motors 2 1 4 1ph Motors 3 wire 2 1 5 1ph Motors 4 wire 2 2 Limit Connections and Set Up 2 2 1 Mechanical Limits 2 2 2 Electronic Limits Damatic Encoder 2 2 3 Electronic Limits KOSTAL Encoder 2 2 4 Quick Set up Mechanical limits 2 2 5 Quick Set up Electronic limits 2 3 Photocells 2 3 1 Reflective Photocell 2 3 2 Through Beam 2 3 3 BP5 Button photocell 2 4 Safety Edges 2 4 1 ...

Page 3: ...8K2 Optical Pneumatic Air Switch to Performance Level C with quick Set Up Full LED Diagnostics Auto close delay time 1 240 sec s Run Timer 120 sec s Facility for additional Traffic Light Card 00106 Radio control operation via Teleco plug in receiver 00107 1ch Transmitter 00130 Force control for motors with sensor fitted Selectable safety edge reverse time with super fast mode Operation by either o...

Page 4: ...R MECHANICAL LIMIT CONNECTION ON BOARD CONTROL BUTTONS PNE 8k2 EDGE BR GR WT OPTICAL EDGE CLOSE OPEN EXTERNAL DEVICES GO FUNCTION STOP E STOP MOTOR CONNECTION PHOTO 24v TELECO RADIO RECEIVER CONNECTION 6 4 2 22 A2 5 3 1 21 A1 24v OUTPUT POWER CONF SER FAIL STOP POWER CONF SER FAIL STOP LED INDICATION 1 1 V3D Board Layout SAFETY CHAIN LCC V3D Mini Basic Full version PCB VERSION 7 0217 R1717 Version...

Page 5: ...5 6 7 8 9 10 6 4 2 22 A2 5 3 1 21 A1 POWER CONF SER FAIL STOP 166 216 3 x 20mm Cable Glands 1 2 V3D layout in Standard Enclosure 01098 with Emergency Stop Button 00119 and Menbrane Pushbutton 00105 122 91 244 5 ...

Page 6: ...l operate as Impulse OPEN one press to run and Dead man CLOSE hold to run Impulse OPEN CLOSE one press to run By moving DIP Sw 1 2 to ON the controller will operate in an Impulse condition one press to run in both OPEN and CLOSE directions 1 4 2 Emergency Closing Should a fault develop on the photocell or safety edge circuit a constant RED FAIL LED will show when the close button is pressed Howeve...

Page 7: ...it required time then press the CLOSE button Auto close can only be selected if DIP Sw 2 is ON and safety devices connected 1 4 7 After Run Safety Edge Monitoring Pneumatic Safety Edge Only By moving DIP Sw 4 to the ON position the after run and monitoring of the edge is selected This uses the CLOSE limit switch set at 50mm from the floor as a safety override limit When the CLOSE limit switch is a...

Page 8: ...ctions for Mains power supply and motor 6 4 2 22 A2 5 3 1 21 A1 L3 L2 N L1 L 3PH PE PE L N 2 1 2 Connection for 1ph 230v Power Supply EARTH 230V V 400V L3 L2 N L1 L 400V 230V V PE PE U V W Mains Supply Motor POWER SUPPLY VOLTAGE SELECTOR POWER SUPPLY CONNECTION POWER SUPPLY AND MOTOR EARTH CONNECTION POWER SUPPLY VOLTAGE SELECTOR POWER SUPPLY CONNECTION POWER SUPPLY AND MOTOR EARTH CONNECTION 8 ...

Page 9: ...tart Run Note The motor EARTH wire must be connected to the main PE terminal L3 L2 N L1 L 1PH PE PE NEUTRAL LIVE SUPPLY EARTH MOTOR EARTH Run Cap XuF FIT LINK Start To N permanent N V permanent L W switched L N MOTOR EARTH Typical 3 wire 1ph motor PE PE MOTOR EARTH CRIMP WIRES 230V V 400V Note The motor EARTH wire must be connected to the main PE terminal 2 1 5 Connection for 230v 1ph 4 wire motor...

Page 10: ...CTION CL OP COM Red White Brown CL CLOSE LIMIT OP OPEN LIMIT COM LIMIT COMMON 2 2 1 Mechanical Limit Connections Set DIP Sw 10 OFF then set limits as instruction see 2 2 4 Blue 12v 0v DATA DATA PULSE IN SAFETY CHAIN Green Black Red Set DIP Sw 10 ON then set limits as instruction See 2 2 5 Yellow 12v 0v DATA DATA SAFETY CHAIN PULSE IN 12v 0v 2 2 2 Dalmatic Encoder Connections 2 2 3 KOSTAL Encoder C...

Page 11: ...x 10 sec s Then release FAULT LED will begin to flash twice Briefly press open button Does door travel up Yes No Turn DIP Sw10 OFF Run door to CLOSE position and set Close Limit Cam Run door to OPEN position and set Open Limit Cam Correct motor direction Any Safety Devices used Yes No Set Dip Sw 1 ON Impulse OPEN Dip 2 ON Impulse CLOSE Set Dip Sw 1 ON Impulse OPEN Dip 2 OFF dead man CLOSE Press ST...

Page 12: ...d STOP buttons together until CONF LED comes on approx 10 sec s Then release FAULT LED will begin to flash twice Briefly press open button Does door travel up Yes No Turn DIP Sw10 ON Run door to CLOSE position and set Press STOP button once Correct motor direction Any Safety Devices used Yes No Set Dip Sw 1 ON Impulse OPEN Dip 2 ON Impulse CLOSE Set Dip Sw 1 ON Impulse OPEN Dip 2 OFF dead man CLOS...

Page 13: ...n release enters program mode 2 Press program button twice to select N C output LED blinks twice selects output type 3 Press program button button once LED blink once this de activates the test input 4 LED blinks quickly for approx 10 secs unit will exit program mode 2 3 1 Reflective Photocell 2 3 2 Through Beam Photocell 24v OUTPUT PHOTO 24v TRANS REC 24v 0v 24v 0v COM N C 24v OUTPUT PHOTO 24v RE...

Page 14: ...E Safety Edge Stock code 01018 1 2 3 4 5 6 7 8 9 10 6 4 2 22 A2 5 3 1 21 A1 POWER CONF SER FAIL STOP AUX 1 N O 30V 50mA BR GR WT OPTICAL EDGE CLOSE OPEN GO FUNCTION STOP E STOP 12v 0v PULSE IN SPEED IN 24v OUTPUT DATA DATA PHOTO 24v SAFETY CHAIN PNE 8k2 EDGE When Connecting any safety edge the link fitted in PNE 8k2 connection must be removed 2 4 Connections for Various Safety Edge types 2 4 1 Opt...

Page 15: ...ctions for External Controls ALL CONTROL CIRCUIT LINKS MUST BE FITTED WHERE SHOWN UNLESS EXTERNAL CONNECTIONS ARE BEING MADE OPEN CLOSE STOP E STOP GO FUNCTION 2 5 1 Key switch 2 5 2 Triple push button station CLOSE OPEN STOP E STOP GO FUNCTION 2 5 3 Single push button station for GO function 21 22 21 22 MSAPZ1 2T 16A CLOSE OPEN STOP E STOP GO FUNCTION 15 ...

Page 16: ...st be provided by an Independent power supply Notes When using the flashing light feature only use LED type lamps Power supply for lamps MAX 230Vac 24Vdc Fuse rating 2A For sequences of operation see table 1 2 3 TRAFFIC LIGHT CONNECTION 2 6 Connection for Traffic Light Card 16 ...

Page 17: ...st holding Button P2 press and hold Button on transmitter buzzer will sound intermittently Transmitter is removed from memory Repeat above to delete other transmitters To Delete All Transmitters Press and hold Button P2 buzzer will give a continuous tone then release Within 0 5 seconds press and hold Button P2 buzzer will sound intermittently Keep Button P2 held until buzzer gives a continuous ton...

Page 18: ... OPEN button moves to the next column CLOSE button moves to the pervious column STOP button returns to normal run First column to be read is the 10 s 1 x yellow STOP LED followed by x no of red FAIL LED Press OPEN button once Next column to be read is the 100 s 2 x yellow STOP LED followed by x no of red FAIL LED Next column to be read is the 1 000 s 3 x yellow STOP LED followed by x no of red FAI...

Page 19: ...lash Tacho failure Pulses missing Applies to Motors with Force control feature only Applies to Motors with Kostal encoder fitted only Continuous Long Flash Fail state of PNE edge monitoring check edge giving signal when reaching floor Green POWER LED Constant The Unit has power Red CIRCUIT ERROR LED PCB Circuit Fail If safety device has failed when CLOSE push button is pressed If safety device has...

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Page 21: ...Ellard Ltd Ellard House Floats Road Roundthorne Ind Est Wythenshawe Manchester M23 9WB Tel 44 0 161 945 4561 Fax 44 0 161 945 4566 ...