Emerson SOLAHD S4K2U1000C, Instruction Manual

Page 1: ...Industrial On Line UPS 120 V 700 VA 3000 VA S4KC Series Instruction Manual ...

Page 2: ...l liability for damages resulting from use of this information or for any errors or omissions The SolaHD and Emerson logos are registered in the U S Patent and Trademark Office All other product or service names are the property of their registered owners 2018 Appleton Grp LLC d b a Appleton Group All rights reserved Specifications are subject to change without notice ...

Page 3: ... 3 Appearance Components 10 1 3 1 Front Panel Controls 10 1 3 2 Rear Panel Features 10 1 4 Major Components 12 1 4 1 Surge Protection Device SPD EMI RFI Filters 12 1 4 2 Rectifier Power Factor Correction PFC Circuit 12 1 4 3 Inverter 13 1 4 4 Battery Charger 13 1 4 5 DC DC Converter 13 1 4 6 Battery 13 1 4 7 Dynamic Bypass 13 1 5 Operating Modes 13 1 5 1 Utility VAC Mode 13 1 5 2 Manual Bypass Mod...

Page 4: ... Communication Cables 25 2 6 1 Connecting USB Communication Cables 25 2 6 2 Installing the Optional IntelliSlot Card Communication Cables 25 3 0 Control Indicators 26 3 1 Control Buttons 26 3 1 1 On Alarm Silence Manual Battery Test Button 26 3 1 2 Standby Manual Bypass Button 27 3 2 Indicators 27 3 2 1 Battery Level Indicators 27 3 2 2 Load Level Indicators 28 3 2 3 UPS Status Indicators 28 4 0 O...

Page 5: ...3 4 Low Battery 34 6 0 Battery Cabinet 35 7 0 Maintenance 36 7 1 Replacing the Internal Battery Pack 36 7 1 1 Battery Replacement Procedures 36 7 2 Battery Charging 38 7 3 Precautions 38 7 4 Checking UPS Status 38 7 5 Checking UPS Functions 38 8 0 Troubleshooting 39 8 1 UPS Symptoms 39 8 1 1 Indicators 39 8 1 2 Audible Alarm 40 8 2 Troubleshooting 40 9 0 Specifications 42 10 0 Warranty Support 47 ...

Page 6: ...he output receptacles of the UPS may carry live voltage even if the UPS is not connected to utility input power Before moving or rewiring this UPS disconnect utility input power and the battery and make sure that the UPS is completely shut down Otherwise the output terminal may carry live voltage presenting an electric shock hazard To ensure human safety and normal UPS operation the UPS must be pr...

Page 7: ...vertently grounded remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if grounds are removed during installation and maintenance applicable to a UPS and a remote battery supply not having a grounded supply circuit When replacing batteries replace with the same type and number of batteries or batter...

Page 8: ...n followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON Alarm Silence Battery Test OFF Bypass WEEE i PbH2SO4 R ...

Page 9: ...d operating modes 1 1 Features Intelligent battery management to extend the battery life Operation and display panel with LED for monitoring load percentage and battery capacity independently Flexible network management with MultiLink software Fan fault self inspection and automated diagnostic function Intelligent fan operation automatically changing rotation speed depending on system requirements...

Page 10: ...res see Figure 1 The various rack tower models differ largely in the receptacle type Operation and Display Panel Ventilation Slots Figure 1 S4K2UC rack tower models front view 1 3 2 Rear Panel Features The rear panel of the S4K2UC has these features see Figure 2 USB port Cooling fan Power output receptacles Input circuit breaker IntelliSlot port Communication terminal block Input power cable ...

Page 11: ...r USB Port Input Circuit Breaker Output Receptacles 5 15 20R 2000 VA Model Input Power Plug and Cable L5 30P USB Port External Battery Connector Input Circuit Breaker Output Receptacles 5 15 20R Output Circuit Breakers 3000 VA Model IntelliSlot Port IntelliSlot Port IntelliSlot Port Terminal Block Communication Terminal Block Communication Output Receptacle L5 30R Cooling Fan Cooling Fan Cooling F...

Page 12: ...nter ference EMI and radio frequency interference RFI These features can minimize any surges or interference present in the utility power The filters also prevent surges or interference generated by the UPS from adversely affecting devices connected on the same branch as the UPS 1 4 2 Rectifier Power Factor Correction PFC Circuit In normal operation the S4K2UC s rectifier power factor correction P...

Page 13: ...ovides an alternate path for utility power to the connected loads in the unlikely event of a UPS malfunc tion Should the S4K2UC have an overload overtemperature or UPS failure condition the UPS automatically transfers the connected loads to bypass NOTE The bypass power path does not protect the connected loads from disturbances on the utility 1 5 Operating Modes The UPS operating modes include Uti...

Page 14: ...h as idle computers and monitors or add optional external battery cabinets CAUTION Turning off the S4K2UC while in Battery Mode will result in loss of output power If the UPS is turned off manually it must be manually restarted after utility power returns If the UPS is turned off by a communication signal or because the batteries are depleted it will operate as selected in the configuration progra...

Page 15: ...001 compliance NOTE The S4K2UC external battery cabinet shipping package includes one battery cabinet two spacers for tower configuration and one DC power cable 2 3 Preparation for Installation 2 3 1 Installation Environment Install the UPS indoors in a controlled environment where it cannot be accidentally turned off The installation envi ronment should meet the specifications listed in 9 0 Speci...

Page 16: ... 1 Take out support bases from the accessories see Figure 4 Support Bases Spacers Connectors Figure 4 Support bases 2 If optional external battery cabinets will be connected to the UPS take out the spacers shipped with the battery cabinet 3 Connect the spacers and the support bases as shown in Figure 4 Each S4K2UC needs two assembled support bases one in the front and one in the rear 4 Adjust the ...

Page 17: ...nel c Replace the front metal bezel cover on the S4K2UC At this point the UPS operation and display panel has been rotated 90 degrees clockwise which provides upright viewing for users 5 Place the S4K2UC and any battery cabinets on the support bases Each S4K2UC needs two support assemblies as shown in Figure 7 Operation and Display Panel Rotated for Tower Operation Support Bases Support Bases S4K2...

Page 18: ...and rear members They are interchangeable between left hand or right hand Mounting hardware includes M4 screws and M5 screws 2 Remove inner member of each slide rail assembly by extending it to its outermost position depressing the retaining latch and then pulling inner member from bracket assembly see Figure 8 Inner member Bracket assembly Pull out Retaining latch Figure 8 Pulling inner member fr...

Page 19: ...assemblies are at the same mounting height on all four rack rails as shown in Figure 10 Rear Member Front Vertical Pole Front Member M5 Screw 4 pcs Slide Figure 10 Installing front member of each slide rail assembly 6 Fasten rear member and front member together using four M4 screws and four M4 nuts M4 nuts have been installed on the rear member before delivery per slide rail assembly as shown in ...

Page 20: ...ling rack mount handles 9 Insert the UPS with inner members attached into the slide rail assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members Slide the UPS into the rack as shown in Figure 14 NOTE The ends of the inner members are tapered to allow the rear of the UPS to be angled upward before insertion if space allows Do ...

Page 21: ...l the loads are turned off Prepare an input power supply that is properly protected by a circuit breaker in accordance with national and local electrical codes The wall receptacle must be grounded The plug on the power supply cord is intended to serve as the disconnection device The socket outlet must be installed near the equipment and must be easily accessible SolaHD recommends installing an ups...

Page 22: ...round protective earth conductors equal to circuit conductors For wiring information please refer to Table 3 Table 3 Overcurrent Protection Wiring Specifications Model VA Input Current Rating Recommended External Overcurrent Protection Recommended Wire 105 C Copper Wire Maximum Wire Accepted by Terminal Block Terminal Tightening Torque 700 VA 5 9 A 15 A 14 AWG 8 AWG 20 in lb 1000 VA 8 3 A 15 A 14 ...

Page 23: ...Screw 6 pcs Figure 15 Removing the receptacle board 2 Take out the box assembly from the accessories and split it into cover box Base 1 and Base 2 as shown in Figure 16 Set the six screws aside for reassembly of the hardwire box Cover Box Base 2 Base 1 Screw 6 pcs Figure 16 Splitting the box assembly 3 Use two rear panel mounting screws to install Base 1 to the UPS rear panel as shown in Figure 17...

Page 24: ...able placement Figure 19 UPS I O terminal block 6 Use two rear panel mounting screws to install Base 2 to the UPS rear panel as shown in Figure 20 Base 2 Screw 2 pcs Figure 20 Installing Base 2 7 Insert the input and output cables hardware into the slots on Base 2 and Base 1 Hand tighten the securing nuts to Base 2 and Base 1 8 Set the box onto the Base 1 and Base 2 cable hardware assemblies Use t...

Page 25: ...umber of external battery cabinets connected to the S4K2UC See Table 14 for approximate battery run times 2 6 Connecting Communication Cables Communication cable connection includes USB and option card cables 2 6 1 Connecting USB Communication Cables 1 Take the USB communication cables out of the accessories box 2 Insert one end of the USB communication cable into the USB port on the rear panel of...

Page 26: ...n Alarm Silence Manual Battery Test Button The On Alarm Silence Manual Battery Test button controls output power to connected load s and has three functions see Table 4 Table 4 Functions of the On Alarm Silence Manual Battery Test Button Function Operation Description On Press the button once for 3 seconds To start the UPS Alarm Silence1 Press the button for at least half a second To silence the a...

Page 27: ...ill be ignored 4 Perform all necessary shutdown procedures on connected loads before turning off the UPS 3 2 Indicators The operation and display panel has seven indicators see Figure 23 The indicators can be divided into two groups according to the applications level indicators and UPS status indicators 3 2 1 Battery Level Indicators The Battery Level indicator is composed of five sets of LED bar...

Page 28: ... the symbols and their meanings Table 6 UPS Status Indicators UPS Status Indicator Icon Color Description Fault indicator Red On if the UPS has detected a fault off if there is no fault AC Input indicator Green On when the utility input power is normal off during utility failure flashing when utility power is outside the specifications Battery indicator Amber On when the battery is supplying power...

Page 29: ...nected loads 4 Check the status indicators to determine whether the S4K2UC is operating normally 5 Check the load level indicators to verify that the connected load does not exceed the UPS s rated capacity The UPS is now providing conditioned power to the load 4 3 Manual Battery Test To initiate a manual battery test press the On Alarm Silence Manual Battery Test button for at least half a second ...

Page 30: ...anual Bypass button once hold it for about 2 seconds If manual bypass is not available disregard the first step 2 To shut down the UPS press the Standby Manual Bypass button twice within 4 seconds hold the button for about a half a second each time Power to the connected loads is now off 4 6 Disconnecting Input Power from the S4K2UC 1 Once the UPS has been shut down as detailed in 4 5 Shut Down th...

Page 31: ... systems Follow the instructions provided with the IntelliSlot card to configure MultiLink the UPS or any additional ancillary product for the S4K2UC These instructions are also available at www solahd com 5 1 1 MultiLink MultiLink monitors the UPS continuously and can shut down your computer or server in the event of an extended power failure MultiLink can be configured to shut down the UPS as we...

Page 32: ...s Select the number of external battery cabinets connected to the UPS to adjust the remaining run time calculated by software products Select one of multiple output voltages to match various voltages see Table 7 Table 7 Output Voltage Option All Models Factory Default VAC Output Voltage Option VAC 120 110 115 120 WARNING The output voltage settings cannot be changed while the UPS is on and powerin...

Page 33: ... Pin 1 and Pin 2 Remote Any Mode Shutdown can be performed by a switch connected to Pin 1 and Pin 2 and mounted at a remote location NOTES Remote Power off will be performed either by NO or NC contact of Any Mode Shutdown depending on the settings in the configuration program A current limited source for the optocoupler 12 VDC 50 mA will be available from the UPS The connection to the UPS for remo...

Page 34: ...t last for 1 5 seconds or longer A battery shutdown signal will not cause an immediate shutdown It will start a 2 minute shutdown timer This timer cannot be stopped once triggered If utility power returns during this countdown the S4K2UC will still shut down and must remain shut down for 10 seconds Whether the UPS turns back on when the power is restored depends on the auto restart setting 5 3 3 O...

Page 35: ...abinet specifications refer to Table 12 For battery run times refer to Table 14 Battery Connectors Input Breaker Figure 27 Battery cabinet WARNING Do not contact the battery connectors and ground without wearing protective gloves and clothing and taking other precautions against electrical shock The battery loop and AC input are not insulated which may cause a dangerous voltage between the battery...

Page 36: ...se read the Battery Safety Notes on page 7 before proceeding Contact your SolaHD representative to obtain the part number and pricing of the appropriate replacement battery pack CAUTION Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to local regulations 7 1 1 Battery Replacement Procedures 1 Remove the front metal bezel cover from the UPS 2 Loosen...

Page 37: ...ure they are the same type and model If they are the same proceed with Step 7 if they are different stop and contact your local SolaHD representative or SolaHD Technical Support immediately 7 Line up and slide in the new internal battery pack 8 Reconnect the polarized battery connector and receptacle 9 Gently push the battery wire and internal battery pack back into the UPS 10 Reattach the front b...

Page 38: ...Fault Indicator on Is the UPS sounding an alarm Check if the UPS is operating in Bypass Mode Normally the UPS operates in Normal Mode if it is operating in Bypass Mode stop and contact your local SolaHD representative or SolaHD Technical Support Check if the battery is discharging When the utility input is normal the battery should not discharge If the UPS is operating in Battery Mode stop and con...

Page 39: ...e to DC bus overvoltage 1 second beep every 4 seconds C On bypass due to DC DC power supply failure 1 second beep every 4 seconds D PFC failure 1 second beep every 4 seconds E On bypass due to inverter failure 1 second beep every 4 seconds A B UPS failure includes dual fan failure single fan failure under certain condi tions and battery charger failure Continuous alarm A C UPS failed battery test ...

Page 40: ...umber This information is located on the top panel of the UPS Table 10 Troubleshooting Problem Cause Solution UPS fails to start when the On Alarm Silence Manual Battery Test button is pressed UPS is short circuited or overloaded Ensure the UPS is off Disconnect all loads and ensure nothing is lodged in the output recep tacles Ensure loads are not defective or shorted internally Battery indicator ...

Page 41: ...ca tors are illuminated UPS failed the battery test Replace the batteries Contact your local dealer SolaHD representative or SolaHD Technical Support for replacement battery packs Fault and Bypass indicators and Diagnostic C and E indicator are illuminated UPS shut down by a command from the communication port s UPS has received a signal or command from the attached computer If this was inadverten...

Page 42: ...attached with NEMA 5 15P plug 10 ft attached with NEMA 5 20P plug 10 ft attached with NEMA L5 30P plug output ac parameters Output receptacles 5 15R x 6 5 20R x 6 L5 30Rx1 5 20Rx6 Voltage 110 115 120 VAC user configurable 3 Waveform Sine wave Utility VAC Mode overload 200 for 2 seconds 150 for 50 seconds with transfer to bypass Power factor 0 90 battery Type Valve regulated non spillable lead acid...

Page 43: ... w x h in mm Unit 19 7 x 16 9 x 3 4 497 x 430 x 85 23 7 x 16 9 x 3 4 602 x 430 x 85 Shipping 24 3 x 22 4 x 10 3 617 x 570 x 262 28 2 x 22 4 x 10 3 717 x 570 x 262 weight lb kg Unit 70 5 32 0 93 5 42 4 Shipping 77 2 35 0 101 4 46 0 Battery parameters Type Valve regulated non spillable lead acid Qty x V x Rating 2 x 4 x 12 V x 9 0 Ah 2 x 6 x 12 V x 9 0 Ah Battery mfr Part number Panasonic UP RW1245 ...

Page 44: ...ry cabinets 10 480 480 480 455 452 20 461 441 426 326 323 30 438 336 312 197 196 40 344 305 198 155 155 50 322 209 160 136 136 60 300 167 145 111 112 70 213 157 130 96 98 80 189 146 111 78 79 90 163 135 99 68 70 100 155 124 83 56 60 Internal battery 4 external battery cabinets 10 480 480 480 480 466 20 480 459 446 424 421 30 457 435 341 308 307 40 441 339 309 192 192 50 424 316 204 157 158 60 336 ...

Page 45: ...36 60 166 111 112 70 155 96 98 80 144 78 79 90 132 68 70 100 122 56 60 Internal battery 4 external battery cabinets 10 480 466 480 20 460 421 423 30 436 306 307 40 340 192 192 50 315 157 157 60 218 142 143 70 195 127 128 80 165 107 109 90 156 95 97 100 147 80 81 Internal battery 5 external battery cabinets 10 480 480 480 20 467 438 440 30 447 331 332 40 428 224 225 50 341 189 189 60 320 158 159 70...

Page 46: ...46 9 0 Specifications ...

Page 47: ...anual 47 10 0 Warranty Support 10 1 Warranty Information Please see the Terms Conditions of Sale 10 2 Technical Support Phone 800 377 4384 or 847 268 6651 E mail solahd technicalservices emerson com Web site www solahd com ...

Page 48: ...P N A272 212 Rev 5 1 2018 SolaHD 1 800 377 4384 US 1 847 268 6651 International www solahd com ...