Emerson wirelessHART Rosemount Series, Quick Start Manual

Page 1: ...Quick Start Guide 00825 0100 4393 Rev AA April 2021 Rosemount Series of 4390 Corrosion and Erosion Wireless Transmitters ...

Page 2: ...zation and ARD European Ground Transportation of Dangerous Goods It is the responsibility of the shipper to ensure compliance with these or any other local requirements Consult current regulations and requirements before shipping WARNING Failure to follow these installation guidelines could result in death or serious injury Explosions could result in death or serious injury Installation of this tr...

Page 3: ...robe to provide input on fluid corrosivity given in metal loss and metal loss over time also known as corrosion rate 2 The 4392 Erosion Wireless Transmitter is designed to measure and process electrical signals from an intrusive sand erosion probe to provide input on fluid erosion in metal loss and metal loss over time The device can also be used with the Emerson s unique multiple elements combine...

Page 4: ...bracket kit F Power module extended cover G Junction box for probe connection Related information What s in the box Required tools and equipment for installation 1 1 What s in the box The device is delivered in a cardboard box containing 1x Rosemount 4390 Series of Corrosion and Erosion Wireless Transmitter 1x mounting bracket kit Quick Start Guide April 2021 4 Emerson com Rosemount ...

Page 5: ...ess Transmitter must be configured before physical installation Direct configuration can be performed using either a Field Communicator or an AMS Device Manager AMS Trex Device Communicator For more information see Emerson com AMS Trex AMS Device Manager For more information see Emerson com AMS Device Manager HART Modem and Cable when using AMS Device Manager 1 2 2 Physical installation The tools ...

Page 6: ...th the closest This results in a simpler and faster network installation Enable active advertising on the gateway to ensure new devices join the network faster For more information see the Emerson Wireless 1410 Gateway and 781S Smart Antenna Reference Manual 2 2 Antenna position The antenna should be positioned vertically either straight up or straight down and it should be approximately 3 ft 1 m ...

Page 7: ...ion box has an installed conduit fitting or cable gland The device is delivered with a conduit plug for sealing the extra conduit entry on the housing and can be delivered with an optional cable gland for installation of the probe cable Figure 2 2 Conduit connection A Extra conduit entry not used B Probe cable conduit entry April 2021 Quick Start Guide Quick Start Guide 7 ...

Page 8: ...at Rosemount 4390 Wireless Transmitter website Emerson com 4390 WARNING Electrical shock could cause death or serious injury Use extreme caution when contacting the leads and terminals Wait 5 minutes after installing the Black Power Module before any wire connection This time is required for the instrument electronics to be fully charged Setting up the device is only possible when the electronics ...

Page 9: ...us 3 2 Default factory configuration The Rosemount 4390 Wireless Transmitter is delivered with a default factory configuration that consist of default values for each parameter that may be changed to match with the application intended for the device The default factory configuration values are presented in the table below Table 3 2 Default factory configuration Variable Unit Tag and long tag none...

Page 10: ...Trex Device Communicator kit to the Rosemount 4390 Wireless COMM Terminals The COMM terminal connections are not polarity sensitive 2 Use the AMS Trex port HART to connect the wires Do not use AMS Trex to power the Rosemount 4390 Wireless Transmitter 3 Make sure the latest DD files are installed in the AMS Trex Device Communicator 4 Power up the AMS Trex Device Communicator 5 Start configuring the...

Page 11: ...with HART Modem and AMS Device Manager When using a HART Modem and a PC with AMS Device Manager installed follow the steps below Procedure 1 Connect the two clip connectors from the HART Modem to the Rosemount 4390 Wireless COMM Terminals The COMM terminal connections are not polarity sensitive 2 Make sure all necessary drivers for the HART Modem are installed and updated 3 Make sure the latest DD...

Page 12: ... To communicate with the Wireless Gateway and ultimately the host system the transmitter must be configured to communicate over the wireless network This step is the wireless equivalent of connecting wires from a transmitter to the host system Procedure Using the AMS Trex or AMS Device Manager enter the Network ID and Join Key so they match with the Network ID and Join Key of the Gateway and the o...

Page 13: ...r the device being commissioned The Rosemount 4390 Wireless Transmitter supports both Tag 8 characters and Long Tag 32 characters that can be set in the Device Information tab The user can also view non configurable identification information such as Device ID Distributor and Model Refer to Figure 3 4 April 2021 Quick Start Guide Quick Start Guide 13 ...

Page 14: ...ch as probe type element thickness or exposed surface area depending on the probe type metal loss offset when applicable and the acquisition rate To configure the sensor follow the steps below Procedure 1 Select the Probe Type compatible with the transmitter model being configured Table 3 3 Supported probe types Transmitter model Supported probe types 4391 Corrosion Wireless Transmitter Single ele...

Page 15: ...m 1 minute up to 24 hours 3 Add the Input Parameters for the probe you are using The probe parameters depend on the probe type For ER probes the parameters are Element Thickness and Metal Loss Offset For LPR probes the parameters are Working Electrode Area Rate Factor and B Constant Galvanic probes do not require input Figure 3 5 Configure sensor tab AMS Device Manager A Probe type selection list ...

Page 16: ...ends that you disable unused messages Note The Burst messages have a default update rate set to 60 seconds 1 minute It is recommended to change the update rate after the first successful connection to a wireless network to save battery power The update rates should be identical to the acquisition rate Set the update rates to 60 minutes if the acquisition rate is above 60 minutes 3 10 Configure ale...

Page 17: ...d status Power supply conditions out of range 8 4 The supply voltage is out of the specified range Environmental conditions out of range 8 5 Device temperature is above or below the operational limit Device configuration locked 8 7 The device is in write protect mode Event notification overflow 9 2 Event queue overflow resulting in event not being recorded Capacity denied 12 0 The device was unabl...

Page 18: ... to be serviced or replaced The Rosemount 4390 Wireless Transmitter supports up to 8 user configurable alerts that can be set based on any supported device variables The following parameters are required for each user alerts Device variable to be monitored by the user alert Alert name used as a message to identify the alert Users can choose to Enable or Disable the alert at any time The Trigger po...

Page 19: ...Figure 3 6 Alert setup tab AMS Device Manager April 2021 Quick Start Guide Quick Start Guide 19 ...

Page 20: ...uting and it is delivered with a specific mounting bracket kit that allows the installation of the instrument on a wall rack or on a 2 inch mounting pole The Rosemount 4390 Wireless Transmitter supports up to 66 ft 20 m of probe cable length Note The length of the cable must be selected in accordance with the intrinsically safe electrical parameters of the system Figure 4 1 Typical remote mounting...

Page 21: ...ection to ensure proper wiring connection of the probe cable Refer to Figure 4 2 WARNING Electrical shock could cause death or serious injury Use extreme caution when connecting the leads and terminals Figure 4 2 Field terminals for probe cable connection The terminals of the models 4391 and 4392 may look physically the same however they are different in design and only support the probe types ind...

Page 22: ... 4 2 Wiring scheme LPR probe Junction box Terminal Pin Signal name Standard cable Multicable Heavy duty cable BFOU c J3 3 Counter LPR C Pink Black1 J3 4 Ref LPR R White Blue1 J3 5 Working I LPR WI Yellow Brown1 J3 6 Working V LPR WV Brown Brown2 Not connected None Grey Black2 Not connected None Green Blue2 Table 4 3 Wiring scheme Galvanic probe Junction box Terminal Pin Signal name Standard cable ...

Page 23: ...3 3 E2A ERM2 Green Black5 J3 4 E2B ERM2 Brown Blue5 J3 5 E3A ERM3 Blue Black6 J3 6 E3B ERM3 Red Blue6 J3 7 E4A ERM4 Orange Black7 Table 4 5 Wiring scheme Multiple element ER combined probe Junction box Terminal Pin Signal name Standard cable Multicable Heavy duty cable BFOU c J2 1 RefA ERR1 White Black8 J2 2 RefB ERR1 Lilac Blue8 J2 3 RefC ERR2 Orange Black7 J2 4 RefD ERR2 Pink Blue7 J2 5 E4B ERM4...

Page 24: ...gned to allow simple and ergonomic installation of the instrument Figure 4 3 Mounting bracket kit components A Screw M5x12 4x B Split lock M5 washer 4x C Instrument bracket 1x D Screw M6x12 4x E Split lock M6 washer 4x F Hex nut UNC 5 16 18 4x G Rectangular flat washer 2x H Back plate 1x I U bolt 2 inch UNC 5 16 18 2x The mounting bracket kit supports two options for installing the instrument 1 Mo...

Page 25: ... the instrument bracket on the Rosemount 4390 Wireless Transmitter back and tighten 4x M5x12 screws Use the Split lock M5 washers to ensure proper assembly Note Mount the instrument bracket with the stamped arrow sign pointing up Not following this instruction results in an inadequate mounting of the instrument Figure 4 4 Assembling the instrument bracket April 2021 Quick Start Guide Quick Start G...

Page 26: ...t The required bolts for both wall and rack mounting are not included as part of the mounting bracket kit Figure 4 5 Wall and rack mounting 4 2 3 2 inch pole mounting Procedure 1 Ensure that the instrument pole extends at least 12 in 305 mm from a rigid base and is no more than NPS 2 in 60 3 mm in diameter 2 Use 2x 2 inch UNC 5 16 18 U bolts to mount the back plate on the pole surface Tighten the ...

Page 27: ...acket on the mounted back plate The instrument bracket and back plate are designed to easily connect to each other If the assembly is correct the top and right side holes from each plate are concentric 2 Use 4x M6x12 screws to lock the instrument bracket to the back plate To ensure the holes are aligned insert all attachment bolts into place before tightening Use the Split lock M6 washers to ensur...

Page 28: ...mitter The transmitter operates with the housing either floating or grounded however the extra noise in floating systems affects many types of readout devices If the signal appears either noisy or erratic grounding the transmitter at a single point may solve the problem Grounding of the electronics enclosure should be done in accordance with both local and national installation codes Quick Start G...

Page 29: ...ace the instrument will turn on and will automatically connect to the network previously configured in Joining to a wireless network 3 Close the housing cover and tighten to safety specification Always ensure a proper seal by installing the electronics housing covers so metal touches metal but do not over tighten The extended cover has an internal spring system to ensure the power module is presse...

Page 30: ...d from heights in excess of 20 ft 6 m Use caution when handling the Black Power Module WARNING Battery hazards remain when the battery is discharged Use care in handling batteries that are being replaced Quick Start Guide April 2021 30 Emerson com Rosemount ...

Page 31: ...d to the application probe type sampling rate and environmental and network condition The Black Power Module life can be extended to up to 10 years with the proper configuration For more details see Emerson com Power Module Life Estimator Emerson recommends that you replace the power module if the battery voltage is below 5 5 volts When power module replacement is required follow the instructions ...

Page 32: ...g suggestions for the most common operating problems If you suspect malfunction despite the absence of any diagnostic messages on the Field Communicator display follow the procedures described here to verify transmitter hardware and process connections are in good working order Always deal with the most likely checkpoints first If any condition persists after applying the recommended actions pleas...

Page 33: ...e The instrument board is always ON Alert Instrument board always ON Cause The instrument board is set to ignore power saving The setting is only intended for software updates Recommended actions Reset the device The instrument board should never be set as always on during normal operation Device variable simulation active Alert Device variable simulation active Cause One or more of the device var...

Page 34: ...ange Cause The device temperature is either above or below the operational limit Recommended actions 1 Verify environmental temperature is within the transmitter s range 2 Protect the device from excess heat or cold beyond the allowable limits 3 Reset the device Device configuration locked Alert Device configuration locked Cause The device is in write protect mode Recommended actions Verify write ...

Page 35: ...measurement 3 Reset the device 4 Inspect the probe and probe cable for defects and replace it if necessary Instrument board measurement failure Alert Instrument board measurement failure Cause Due to an internal error a measurement was not performed correctly Recommended actions Reset the device Instrument board software error Alert Instrument board software error Cause Unable to read the software...

Page 36: ...obe life reached 0 Cause The probe has reached end of life and needs to be replaced Recommended actions 1 Check the probe wiring and connections and perform a measurement 2 Inspect the probe and replace it if necessary 5 3 2 Troubleshooting wireless network Device not joining the network Event notification overflow Capacity denied Bandwidth allocation pending Device not joining the network Alert D...

Page 37: ...dge active events Capacity denied Alert Capacity denied Cause The device was unable to acquire the communication bandwidth required to support the burst messaging specified Recommended actions 1 Reduce the update rate on the transmitter 2 Increase communication paths by adding more wireless points 3 Check that the device has been online for at least an hour 4 Check that the device is not routing t...

Page 38: ...ts 3 Check that the device has been online for at least an hour 4 Check that the device is not routing through a limited routing node 5 Create a new network with an additional wireless gateway 5 4 Spare parts This section lists all spare parts available for the Rosemount 4390 Wireless Transmitter Figure 5 2 Spare parts overview Note For spare parts numbers refer to Table 5 1 Quick Start Guide Apri...

Page 39: ...64 B 1 Cable gland kit M20x1 5 Stainless steel Option 1 5 5 12mm OD 3 5 8 1mm ID ROXA20064365 B 1 Cable gland kit M20x1 5 Stainless steel Option 2 12 5 20 5mm OD 8 4 14 3mm ID ROXA20064363 B 1 Cable gland kit M25x1 5 Stainless steel Option 3 16 9 26mm OD 11 1 19 7mm ID ROXA20064369 B 1 Cable gland kit 14 NPT Stainless steel Option 1 5 5 12mm OD 3 5 8 1mm ID ROXA20064370 B 1 Cable gland kit 14 NPT ...

Page 40: ... ROXA20085691 F 1 O ring 112 x 2 65 mm Buna N 70 G 1 Power module extended cover assembly ROXA20085683 H 2 Cover retainer clamp I 2 Screw M4x16 ROXA20085693 J 1 O ring 3 x Buna N 70 1 The junction box cover is delivered with locking screws Quick Start Guide April 2021 40 Emerson com Rosemount ...

Page 41: ...obes For more information see Configure sensor type and parameters 6 2 2 Wireless output IEC 62591 WirelessHART 2 4 GHz DSSS 6 2 3 Radio frequency power output from antenna External antenna Maximum of 16 mW 12 dBm EIRP Extended range external antenna Maximum of 28 mW 14 5 dBm EIRP 6 2 4 Humidity limits 0 95 percent relative humidity 6 2 5 Wireless update rate User selectable from 1 second to 60 mi...

Page 42: ...luminum alloy Painting Polyurethane Rosemount blue color Cover o rings Buna N 70 Conduit plug stainless steel Terminals polybutadine terephthalate PTB and polycarbonates PC Antenna PBT PC integrated omni directional antenna Mounting bracket kit stainless steel 6 3 6 Weight Estimated weight 10 14 lb 5 kg 6 3 7 Enclosure ratings IP66 6 3 8 Mounting The Rosemount 4390 Wireless Transmitter is designed...

Page 43: ...3 6 4 2 Vibration effect Wireless output unaffected when tested per the requirements of IEC 60068 2 6 Endurance sweep 5 to 2000 Hz 50 sweep cycles at 1 0 g Temperature limits Operating limit Storage limit 40 F 40 C to 158 F 70 C 40 F 40 C to 158 F 70 C 40 F 40 C to 158 F 70 C 40 F 40 C to 158 F 70 C 6 4 3 Instrument resolution 24 bit 0 06 ppm of probe element thickness April 2021 Quick Start Guide...

Page 44: ...nsmitter A Probe cable gland optional B Grounding lug C 2 4 GHz external antenna D Power module extended cover E Electronics cover F 2 4 GHz extended range external antenna G Mounting bracket kit H Junction box for probe connection Quick Start Guide April 2021 44 Emerson com Rosemount ...

Page 45: ...ountry directives or laws governing wireless device usage 7 3 FCC and IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This devices must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation di...

Page 46: ...3 Ex safety parameters Galvanic port Safety parameters Group IIB Group IIC Maximum output voltage Uo 5 9V Uo 5 9V Maximum output current Io 0 180A Io 0 180A Maximum output power Po 0 244W Po 0 244W Maximum external capacitance Co 9µF Co 230nF Maximum external inductance LO 4 36mH Lo 1 09mH Maximum ratio Lo Ro for cable Max 532µH Ω Max 133µH Ω Table 7 4 Ex safety parameters HART service port Safety...

Page 47: ...Intrinsic safe Table 7 5 I1 ATEX Intrinsic Safety Standards EN IEC 60079 0 2018 and EN 60079 11 2012 Markings The manufacturer s type identification Rosemount 4390 Series of Corrosion and Erosion Wireless Transmitters The name of the manufacturer and the address Roxar Flow Measurements AS Gamle Forusveien 17 Stavanger Norway Certificate Presafe 20 ATEX 79679X Ex marking II 1 G Ex ia IIC T4 Ga Ambi...

Page 48: ...used impact and friction must be avoided due to ignition hazard The probe outputs only connected to simple apparatus passive circuits All other terminals will only be connected to IS rated apparatus complying with the IS input parameters Separate IECEx ATEX certified IP66 cable gland or plugs must be used 7 6 International 7 6 1 I7 IECEx Intrinsic safe Table 7 6 ATEX Intrinsic Safety Standards IEC...

Page 49: ...k model mentioned above may constitute a potential electrostatic ignition risk and caution should be used when being handled The plastic antenna and the painted enclosure may present a potential electrostatic ignition hazard and must not be rubbed or cleaned with a dry cloth Instrument enclosure made of 100 aluminum is used impact and friction must be avoided due to ignition hazard The probe outpu...

Page 50: ...on relates is in conformity with the provisions of the European Community Directives including the latest amendments as shown in the attached schedule Presumption of conformity is based on the application of the harmonized standards normative documents or other documents and when applicable or required a European Community notified body certification as shown in the attached schedule signature Sti...

Page 51: ... hazardous substances ROHS 2 Harmonized Standards EN IEC 63000 2018 Directive 2014 34 EU Equipment for explosive atmospheres ATEX Harmonized Standards EN IEC 60079 0 2018 EN 60079 11 2012 Certificate no Presafe 20 ATEX 79679X Ex marking Equipment Group II Category 1 G Ex ia IIC T4 Ga Additional information Notified Body for ATEX EU type Examination Certificate Presafe 20 ATEX 79679X DNV GL Nemko P...

Page 52: ...Index Notes 0 Metal loss 1 Used for Multiple ER probes 1 Metal loss 2 2 Metal loss 3 3 Metal loss 4 4 Element 1 5 Reference for Element 1 6 Element 2 7 Reference for Element 2 8 Element 3 9 Reference for Element 3 10 Element 4 11 Reference for Element 4 12 Board temperature Electronics temperature 13 Probe life Only applicable for ER probes 14 Galvanic current Used for Galvanic probes 15 Metal los...

Page 53: ...e variable mapping index Device variable Index PV Metal loss average for Multiple ER probe Metal loss for Single ER probe Corrosion rate for LPR probe Galvanic current for Galvanic probe SV Board temperature TV Battery voltage QV Probe life for ER probes only April 2021 Quick Start Guide Quick Start Guide 53 ...

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Page 56: ...rson com 2021 Emerson All rights reserved Emerson Terms and Conditions of Sale are available upon request The Emerson logo is a trademark and service mark of Emerson Electric Co Rosemount is a mark of one of the Emerson family of companies All other marks are the property of their respective owners ...