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Model 59/69/79

Attention when putting into operAtion

Readjust ‘Stuffing box’ immediately as required 
(see separate section). Leakage is out of guarantee.

YArwAY

 TemplowHT desuperHeaTer

InstallatIon and MaIntenance InstructIons

unpAcking

The Yarway TemplowHT desuperheater is 
packed with the greatest of care in wooden 
boxes or cartons for protection during handling 
and transit to site. after hydrostatic testing, 
the TemplowHT desuperhater is flushed 
through with a high grade of preservative to 
protect machined and internal surfaces from 
corrosion. If it is found, however, that damage 
has occurred during shipment, then this should 
be reported immediately to your forwarder or 
Yarway representative.
particular care should be taken when removing 
the TemplowHT desuperheater from its packing 
and your special attention is required to check 
carefully that no damage has occurred to flange 
faces, threading, actuators, connecting pipes, etc. 
(see figure 1).

instAllAtion of the templowht 
DesuperheAter

Before installation, check the TemplowHT 
desuperheater, actuator and accessories for any 
visible damage.
Check that the information on the documentation, 
identification plate and tag number complies with 
the order specification. remove the TemplowHT 
desuperheater carefully from its packaging, 
lifting by means of straps around the body. 
do not use the water inlet connection, yoke, 
actuator or any of its accessories for lifting. leave 
the flange covers in place during transportation, 
until ready to install in the pipework.

wArning

The hoisting lug is for the actuator only, 
NOT for a total assembly!

When installing the TemplowHT 
desuperheater use gaskets and bolting 
material in accordance with the relevant piping 
code, for example asMe B31.1 or ad 2000/eN. 
place the gasket onto the mounting flange 
and carefully insert the nozzle into the branch 
pipe. ensure that the spray cylinder is pointed 
with the direction of the steam flow before 
tightening the mounting bolts (see figure 3).

note

The TemplowHT desuperheaters should be installed 
free of ‘forces, moments and torques’.

Before installation these instructions must be fully read and understood

© 2017 emerson. all rights reserved.

emerson.com/finalcontrol

VcioM-03239-en 18/04

The TemplowHT desuperheater is provided 
with a standard lower body length, as specified 
in the contract drawing and the mounting 
branch for the steam pipework must be 
manufactured to suit. The length of this branch 
should be such, that the centerline of the spray 
cylinder is located on the centerline of the 
steam pipe (± 5 mm).

The mounting branch should be 3” (dN 80) for 
Model 59, 4” (dN 100) for Model 69 and 5” (dN 125) 
for Model 79 nominal bore, maximum pipe 
schedule 160 for clearance purposes (check the 
applicable power piping code). Check the certified 
drawing for flange details.

recoMMenDAtions 
(acid cleaning of steam boilers)

Remove TempLowHT Desuperheaters from 
the piping prior to acid cleaning!

Summary of Contents for Yarway TempLowHT

Page 1: ...connection yoke actuator or any of its accessories for lifting Leave the flange covers in place during transportation until ready to install in the pipework Warning The hoisting lug is for the actuator only NOT for a total assembly When installing the TempLowHT Desuperheater use gaskets and bolting material in accordance with the relevant piping code for example ASME B31 1 or AD 2000 EN Place the ...

Page 2: ...rature controller 4 TempLowHT Desuperheater 5 Air filter regulator 6 Safety relief valve 7 Strainer 8 Check valve 9 Flange 10 E P positioner Figure 1 Model 59 69 79 Check for damages Identification plate Check for damages Check for damages in the order of 4 to 6 meters as a minimum no upstream straight length is normally required The distance from the TempLowHT Desuperheater to the temperature sen...

Page 3: ...er droplets in suspension until complete evaporation has taken place Installation may be in vertical or horizontal piping but the direction of water injection should always be with the steam flow The TempLowHT Desuperheater may be mounted at 90 to the steam pipe for all steam flow orientations but avoid installation in the vertically downwards position wherever possible see figure 5 Yarway supplie...

Page 4: ... can remain in situ If damaged use a pipe wrench and unscrew the seat counterclockwise Discard of metallic seal ring 19 This ring cannot be re used Maintenance Note Maintenance of the TempLowHT Desuperheater is straight forward and does not require any special tools or training Care should be taken during any maintenance operation particularly when working with grinders compressed air and rotating...

Page 5: ... dress with a fine file Nozzles 17 may be replaceable If this is wanted check with Yarway for possibilities as special PWHT may be required at this operation Stem 6 Withdraw the piston stem The piston and stem are always supplied as a complete assembly If the piston shows no signs of wear and tear then it may be re used Replace piston rings as a matter of course any time that the unit is disassemb...

Page 6: ...ing during installation is very important for the tightness of the seal Do not use screwdriver or other sharp object to seal the packing This could damage the packing and or stem If a packing driver is used make sure that the diametrical clearances between the I D of the driver and O D of the stem and the O D of the driver and I D of the stuffing box do not exceed 0 5 mm 0 020 6 Stagger the joints...

Page 7: ...e spray with the direction of the steam flow Apply a high temperature lubricating compound to the bolts and nuts and tighten evenly in accordance with the manufacturer s recommendations Before connecting the water line flush through and check for any contamination or restriction in the supply Spare parts Make sure that the identification number indicated on the nameplate is verified and specified ...

Page 8: ... 17 Cr 3 1 Control cylinder assembly AISI 431 4 1 Seal SS graphite 5 1 Gasket SS graphite 6 1 Stem incl piston AISI 431 nitrited 7 1 Injection probe A182 F91 F22 8 1 Pin spray cylinder AISI 304 9 1 Packing set Graphite 10 1 Gland packing AISI 304 11 1 Bushing spacer AISI 431 nitrited 12 1 Bushing gland AISI 431 nitrited 13 4 Stud packing gland A193 B16 14 4 Nut packing gland A194 4H 15 16 Stud inj...

Page 9: ...6 8 Nut injection probe A194 4H 17 Nozzle Inconel 718 18 1 Name plate AISI 304 19 1 Seal ring SS graphite 20 1 Lock nut C Steel 21 1 Coupling C Steel 22 1 Water flange A182 F91 F22 23 1 Yoke C steel 24 3 Piston ring AISI 431 nitrited 25 1 Actuator 26 1 Positioner 27 1 Air filter regulator Figure 11 model 69 79 Notes See certified drawing Recommended spare part Materials and data of units supplied ...

Page 10: ...son logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or the...

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