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1

L4314 

Rev. B 

10/18 

EN

1.0  SAFETY

1.1  Introduction

Read all instructions carefully. Follow all recommended 

safety precautions to avoid personal injury as well 

as damage to the product and/or damage to other 

property. Enerpac cannot be responsible for any 

damage or injury from unsafe use, lack of maintenance 

or incorrect operation. Do not remove warning labels, 

tags, or decals. In the event any questions or concerns 

arise, contact Enerpac or a local Enerpac distributor for 

clarification.
If you have never been trained on high-pressure hydraulic 

tool safety, consult your distributor or service center for 

information about an Enerpac hydraulic safety course.
This manual follows a system of safety alert symbols, 

signal words and safety messages to warn the user of 

specific hazards. Failure to comply with these warnings 

could result in death or serious personal injury, as well 

as damage to the equipment or other property.

The Safety Alert Symbol appears throughout 

this manual. It is used to alert you to 

potential physical injury hazards. Pay close 

attention to Safety Alert Symbols and obey 

all safety messages that follow this symbol to avoid the 

possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain 

Signal Words that call attention to safety messages or 

property damage messages and designate a degree or 

level of hazard seriousness. The Signal Words used in 

this manual are DANGER, WARNING, CAUTION and 

NOTICE.

 

NOTICE:

  

DANGER

 Indicates a hazardous situation that, 

if not avoided, will result in death or 

serious personal injury

 

NOTICE:

  WARNING

Indicates a hazardous situation that, 

if not avoided, could result in death 

or serious personal injury.

 

NOTICE:

  CAUTION

Indicates a hazardous situation that, 

if not avoided, could result in minor 

or moderate personal injury.

 

NOTICE

Indicates information considered 

important, but not hazard related 

(e.g. messages relating to property 

damage). Please note that the Safety 

Alert symbol will not be used with this 

signal word. 

1.2   Hydraulic Cutter Safety Precautions

 

NOTICE:

  WARNING

Failure to observe and comply with the 

following precautions and instructions may result in 

death or serious personal injury. Property damage 

could also occur.

•  Read and completely understand the safety 

precautions and instructions in this manual. Always 

follow all safety precautions and instructions, 

including those that are contained within the 

procedures of this manual.

•  Read this manual before operating the cutter, or 

before performing any adjustments, inspections, 

maintenance or repairs.

•  Follow all instructions and heed all precautions 

stated in this manual.

POWERFUL SOLUTIONS.  GLOBAL FORCE.

Instruction Sheet

Bar Cutter 

Model EBE22

INDEX

1.0  SAFETY   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0  PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . 6
3.0   CONFORMANCE TO NATIONAL AND 

INTERNATIONAL STANDARDS  . . . . . . . . . . . 7

4.0  DESCRIPTION  . . . . . . . . . . . . . . . . . . . . . . . . 7
5.0  RECEIVING INSTRUCTIONS  . . . . . . . . . . . . . 7
6.0  SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.0  POWER REQUIREMENTS  . . . . . . . . . . . . . . . 8
8.0  MAJOR FEATURES AND COMPONENTS  . . . 8
9.0  CUTTER OPERATION   . . . . . . . . . . . . . . . . . 10
10.0  MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . 12
11.0  CLEANING THE PISTON AREA  . . . . . . . . . 19
12.0  STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 20
13.0  TROUBLESHOOTING   . . . . . . . . . . . . . . . . 20

Summary of Contents for EBE22

Page 1: ...is manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous s...

Page 2: ...gned to fit properly and to withstand high loads Non Enerpac parts may break or cause the product to malfunction Keep this manual for future reference in a place that is accessible to all persons oper...

Page 3: ...s when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control CAUTION Failure to observe and comply with the following precautions and ins...

Page 4: ...the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It should be w...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...more of the maximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Ty...

Page 7: ...ow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a constant supply of oil to the pump regardless of tool o...

Page 8: ...e is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specifications and capaci...

Page 9: ...nce when the screw is loosened Be advised that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the...

Page 10: ...al diameter tensile strength and hardness must not exceed the maximum allowable values shown in Section 2 1 of this manual 2 The cutter may be used only if powered by an electrical system compliant wi...

Page 11: ...Failure to observe this instruction may result in poor cutting performance and or damage to the cutter 90 90 Figure 6 Positioning Material Inside Cutting Head Material Position optimum Support Bolt 9...

Page 12: ...maintenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given...

Page 13: ...n oil dispenser with new Enerpac HF oil Put the dispenser aside for later use 2 Procure a thick soft metal bar about 1 4 inch 6 4 mm minimum thickness Put the bar aside for later use 10 5 1 Hydraulic...

Page 14: ...Cap Loosen 1 and Tighten 2 2 1 Figure 8B Vent Screw Loosen 1 and Tighten 2 2 1 1 Figure 8D Adding Oil to Reservoir Fill Hole 1 1 2 3 4 Figure 8E Diaphragm cover 1 Diaphragm 2 Diaphragm Opening 3 and O...

Page 15: ...with oil Wear eye and face protection to avoid injury due to splashing oil 14 Connect the cutter to the AC power supply 15 Cover the diaphragm opening with a rubber gloved hand to help prevent oil spl...

Page 16: ...sure cutter is positioned so that the oil reservoir cap is facing upwards Do not operate cutter for several hours preferably overnight to allow any remaining air to separate from the oil 33 Place the...

Page 17: ...to prevent accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the oil reservoir cap facing upwards 4 Remove the fixed blade screws 5 Rem...

Page 18: ...Remove the worn moving blade and replace it with the new moving blade NOTICE If needed use a screwdriver or small pry bar to separate the worn moving blade from the mating surface of the piston 6 Sec...

Page 19: ...act after performing the previously described cleaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...asket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure val...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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