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EVC800i AUTOMATIC VOLTAGE REGULATOR

SPECIFICATIONS

The EVC800i is a 3 Phase full wave, pulse width modulated type of Automatic Voltage Regulator for regulating the voltage
of Brushless Generator.
Excitation power can be derived from a shaff mounted 3 Phase premanent generator (PMG) or stator winding or Auxillary
winding. Internal electrical isolation is created between the PMG inputs and sensing inputs of AVR. This isolation with the
PMG assures the performance of the AVR against Non linear loads and reduces the Radio frequency interference on the
generator terminals. The PMG supply enables the generator to maintain current into a short circuit.
Sensing to AVR is directly from main winding. This signal is used to control the power fed to the exciter stator (and hence
to the main rotor) to maintain the generator output voltage within the specified limits. Provision is made for the connection
of remote potentiometer allowing the user to find control generator output voltage.
Built up of generator output voltage is fully under control manner keeping excitation current within limits and with soft start.
A frequency measuring circuits continually monitors the speed of the generator to provide low speed protection to the
excitation system. It reduces generator output voltage proportionally with speed below an adjustable threshold as per volt
per hertz slope. This slope is provided adjustable and adjusted by DIP adjustment trimmer. In addition to DIP, an delayed
voltage recovery (DWELL) is provided to improve speed recovery time when generator is used in conjunction with Turbo
charge engines. Generator overload circuit cuts off the excitation power in the event of excessive load on generator or
malfunctions. AVR observe overload condition for 20 seconds and after that cuts off the field voltage.
This condition remains latched until the generator has stopped.
For connecting 2 or more generators in parallel, quadrature droop and analog inputs provide reactive power sharing
controls.

Specification, Installation & Adjustment Manual

DESCRIPTIONS

Sensing Input

Power Input

Output

Built up Voltage

Voltage Regulation

Response Time

V - V

for 220 Vac,

V - V

for 400 Vac, 350 to 480Vac, 50/60Hz

PMG : 160 to 250 V, 3 Ph, 50 to 400 Hz.
Main Winding : 160 to 250 V, 1 Ph

Auxillary : 160 to 250 V, 1 Ph

Voltage : 180 Vdc on Input of 200 Vac
Current : Continuous 8 Amps

Residual Voltage : >4 Vac at AVR terminal

: <

1 % RMS

: < 20 mSec

0

200

380

180 to 250Vac, 50/60Hz

±

7 to 18 Ohms.

Maximum Input : ± 5Vdc
Sensitivity : 1 Volt for 2 % generator Volts

0

Field Resistance

Analog Input

Burden : 0.25 Ohms
Maximum Sensitivity : 1 Amp for 10 % Droop
Maximum Input : 2 Amps

Factory setting : 47 Hz with Switch 2 OFF

57 Hz with Switch 2 ON

Slope : 100 - 300 % down to 25 Hz

:             1%Hz = 1%Volts to 1%Hz=3%Volts

:

Adjustable from 0 to 45 V in 4 Sec Max.

Operating Temperature : -40 to +70 C
Storage Temperature : -40 to +90 °C
Relative Humidity : Max.  95%
Vibration : 3.3Gs @ 100-2K Hz

175 mm L x 129 mm W x 37.5 mm H
XXXX

External Volts Adjustment

Atleast ± 10 % with 100 K Ohms 1 Watt trimmer

°

Droop Input

Under frequency protection

DIP

DWELL

Environment

Dimension and Weight

AVR CONTROL FUNCTION

CONTROL:

VOLT
STAB
UFRO
TRIM
DROOP
EXC TRIP
DIP
DWELL
SW1-ON
SW1-OFF
SW2-ON
SW2-OFF

FUNCTION:

To adjust generator output voltage
To prevent voltage hunting
To set under frequency Roll Off knee point
To match AVR input to Accessory Input
To set voltage Droop to 10% at 0.8 PF
To set the over-excitation protection Trip level
To adjust frequency related voltage Dip
To set the rate of voltage recovery time
To add fix response time
Response time as per STAB Pot
To set UFRO knee point at higher frequency
To set UFRO knee point at lower frequency

DIRECTION:

Clockwise increases output voltage
Clockwise increase in response
Clockwise increases knee point frequency
Clockwise increases AVR sensitivity
Clockwise increases the Droop
Clockwise increases the Trip level
Clockwise increases the Dip
Clockwise lengthens the recovery time.
SW1-ON : Increase in response time for 60 Hz
SW1-OFF : Response time for 50 Hz
SW2-ON : UFRO set at higher frequency
SW2-OFF : UFRO set at lower frequency

10/02/2015

Page 1 of 9

Summary of Contents for EVC800i

Page 1: ...puts provide reactive power sharing controls Specification Installation Adjustment Manual DESCRIPTIONS Sensing Input Power Input Output Built up Voltage Voltage Regulation Response Time V V for 220 Vac V V for 400 Vac 350 to 480Vac 50 60Hz PMG 160 to 250 V 3 Ph 50 to 400 Hz Main Winding 160 to 250 V 1 Ph Auxillary 160 to 250 V 1 Ph Voltage 180 Vdc on Input of 200 Vac Current Continuous 8 Amps Resi...

Page 2: ...e running the generator ensure that the suitable voltmeter is available to measure generator output voltage 2 Turn the VOLTS control fully anti clockwise and turn the external hand trimmer if fitted to its Midway position 3 Turn the STAB control to its Midway position 4 Start the generator set and run at no load condition at nominal frequency e g 50 or 60 Hz 5 If UFRO LED is ON refer to the UFRO s...

Page 3: ...he V Hz Characteristics thus aiding engine speed recovery The dwell function introduces a time delay between the recovery of voltage and recovery of speed The purpose of the time delay is to reduce the generator KW below the available engine KW during the recovery period thus allowing the speed recovery Again this control is only functional below the knee point i e if the speed stays above the kne...

Page 4: ...conds During this time delay the overload condition should be continuous Clockwise rotation of the O L control increases the excitation trip level An over excitation trip condition is indicated by Red LED The generator must be stopped to reset the overload trip condition When the generator output voltage required is 220Vac connect the sensing input to the terminal V0 and V200 When the generator ou...

Page 5: ...m 129 mm 143 mm 104 mm VR A2 A1 S2 S1 1 VR2 FUSE 8 Amps 4 X 4 4 mm F F V220 V380 38mm H V0 175 mm 129 mm 143 mm 104 mm ENGGA DROOP UFRO TRIM STAB VOLT www engga com cn Model EVC800i Sensing Input V V for 220 Vac 180 to 250Vac 50 60Hz 0 220 V V for 400 Vac 350 to 480Vac 50 60Hz Power Input 160 to 250Vac Output 180Vdc 8A 0 380 Outline Drawing The Drawing For Trimmer F F V 220 V 0 V 380 P3 P2 P1 1 2 ...

Page 6: ...VR A2 A1 S2 S1 1 VR2 FUSE 8 Amps Exciter Field Armature Stator Wire W N V U 5 Vdc CT 5A IN 100K 1W V0 Connection Diagram with PMG Operation Note All doted lines are optional connections SW1 ON Increase in Response Time OFF Response as per STAB pot Set SW2 ON 60 HZ OFF 50 HZ P3 P1 1 2 ON P3 P2 P1 PMG O L O L LED DIP DWELL ...

Page 7: ...0 V380 VR A2 A1 S2 S1 1 VR2 FUSE 8 Amps Exciter Field Armature Stator Wire W N V U 5 Vdc CT 5A IN 100K 1W V0 Connection Diagram with Auxiliary Winding Note All doted lines are optional connections SW1 ON Increase in Response Time OFF Response as per STAB pot Set SW2 ON 60 HZ OFF 50 HZ P3 P1 1 2 ON O L O L LED DIP DWELL ...

Page 8: ... Amps Exciter Field Armature Stator Wire W N V U 5 Vdc CT 5A IN 100K 1W V0 Connection Diagram with Main Winding Note All doted lines are optional connections SW1 ON Increase in Response Time OFF Response as per STAB pot Set SW2 ON 60 HZ OFF 50 HZ P3 P1 1 2 ON O L O L LED DIP DWELL Connection option for 400V system Connection option for 200V system ...

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