erowa ER-016880, Operating Manual

Page 1: ...station für UPC Paletten 1 22 DOC 017864 01 ER 016880 Assemblystation for UPC pallets Post de montage pour palettes UPC Montagestation für UPC Palette Betriebsanleitung Operating Manual Instruction de service ...

Page 2: ...8 36 53 91 Japan EROWA Nippon Ltd Nikko Bldg 1 4 26 Takanawa Minato ku Tokyo 108 Telefon 0081 3 344 07 431 Telefax 0081 3 344 07 403 Usine du fabricant Suisse Points de vente et de service après vente Frankreich EROWA Distribution SARL PAE Les Glaisins 12 rue du Bulloz F 74940 Annecy le Vieux Telefon 0033 50 64 03 96 Telefax 0033 50 64 03 49 Herstellerwerk Schweiz Vertriebs und Servicestellen Schw...

Page 3: ...des matières 1 Généralités 1 Introduction 2 Comment utiliser le présent manuel 3 Sécurité Garantie Responsabilités 4 Désignation des sous ensembles 5 Transport et Conditions environnementales requises 2 Conduite 1 Domaines d application 2 Montage des segments de centrage UPC type U 3 Dérangements Causes Dépannage 1 Dérangement pneumatique 2 Dérangement mécanique 4 Maintenance 5 Pièces de rechange ...

Page 4: ...e reliably and precisely for years to come Important This Manual contains all the information you will require to set up the assemblystation for UPC pallets properly and to put it to optimal use Please take time to read the table of contents carefully You will realize that all the information you need is easy to find and easy to follow Attention All information that requires your particular attent...

Page 5: ...to set up and operate the assemblystation for UPC pallets without any hitch In the section on maintenance we point out that the presetting station must be maintained carefully Careful maintenance is necessary to retain your top quality EROWA product in a condition that guarantees optimal utilization Please read the section of safety guarantee and liability carefully 2 Comment utiliser le présent m...

Page 6: ...ons are adhered to will the proper working order and accuracy of the station be ensured and any potential hazard to people and machine be precluded Danger In this Manual any passages that refer to a hazard to your personal safety are marked with a frame the heading Danger and the Attention sign you can see on the right Attention Any passages that refer to a hazard or to a possibility of damaging t...

Page 7: ...r or any authorized affiliate The PreSet Basic UPC station shall only be used for the mechanical presetting of workpieces and the assembly of UPC centering segments 3 Liability This product shall only be used in the form supplied by EROWA If this product is modified in any way whatsoever without EROWA s express approval in writing then any claim to any guarantee or liability to be assumed by the m...

Page 8: ...ugruppen 1 UPC Spannsystem 2 Ventilschalter Spann system AUF ZU 3 Druckluftanschluss 6 bar 4 Components 1 UPC tooling system 2 Tooling system valve switch ON OFF 3 Compressed air connection 6bar 4 Désignationdes sous ensembles 1 système de serrage UPC 2 commutateur d électro vanneOUVERT FERMÉ 3 Raccord air comprimé 6 bar ø 8 5 mm 250 210 238 6 Bar ...

Page 9: ...iste nur sanft angehoben und abgesetzt werden darf 5 Transport and environmental onditions 5 1 Transport The shipment consists of 1 pallet Make sure to avoid any strong shocks and jolts despite the solid packaging Make sure that the pallets are raised and put down as gently as possible 5 Transport et Conditionsenviron nementales requises 5 1 Transport L expédition se fait en 1 palett Malgré la qua...

Page 10: ... pressure dew point 2 C Residual oil content 0 003mg m Temperature compressed air 20 C 2 C Temperature Operating temperature 20 C 2 C Sources of heat Do not expose station to direct sunlight draughts of air and any other sources of heat Ambient air Protect the assemblystation for UPC pallets from dust Storage temperature after delivery 20 C 2 C 5 2 Conditions environ nementales requises Qualité d ...

Page 11: ...ebiet ist die Montage von UPC Zentrier segmenten vom Type U an Eigenbaupaletten 2 Conduite 1 Domaines d application Le montage de segments de centrage UPC de type U sur des palettes de fabrication intérieure constitue le champ d application 2 Instructions 1 Application domain The application domain is the assembly of UPC centering segments type U onto homemade pallets ...

Page 12: ...g seg ments U M6 can be fitted by means of a assembli station for UPC ER 016880 The centering elements have been ground set by set and must therefore not be exchanged with other sets A 4 x centering segments M6 B 4 x chucking spigot SW 19 C 4 x setscrew M10 35 D 24x socket head bolt M6x16 E 1 x setscrew M8 40 F 4 x O ring ø 26 2 5 2 Montage des segments de cent rage UPC Type U 1 Instructions de mo...

Page 13: ... and centering segments to this surface This surface also serves as the Z support in the UPC Universal Power Chuck Drill pallet holes according to diagram cf next page It is imperative that the listed tolerance values are not exceeded The lengths of the bolts supplied depend on the depths of the threads and on pallet thickness If you use materials other than steel e g aluminum copper or graphite h...

Page 14: ...C 017864 01 ER 016880 Assemblystation for UPC pallets Post de montage pour palettes UPC min 40 78 6 59 321 150 112 85 5 321 150 85 5 19 12 24x A B o M 6 Helicoil 0 01 M 10 Helicoil 8 6 5 29 36 M 8 10 20 33 33 18 5 33 33 22 5 22 5 112 36 70 5 ...

Page 15: ...ts It is recommended that the individual contact surfaces be thoroughly cleaned before chucking spigots and centering segments are fitted Manually screw in setscrew C with hexagon socket into chucking spigot B until it stops Screw chucking spigots into the relevant threaded holes G and use torque wrench to tighten to 70Nm 3 Monter les tiges de préhension Pour le montage des tiges de préhension et ...

Page 16: ...in alle Richtungen frei zu ver schieben sein D A 4 Fit centering segments M6 Fit the 4 centering segments A with 6 bolts M6 16 D each Tighten bolts lightly the loosen again by approx 1 8 of a turn All the centering segments must be freely movable in all directions 4 Monter les segments de centrage M6 Monter les 4 segments de centrage A avec 6 vis D M6x16 chacun Serrer légèrement les vis puis les d...

Page 17: ...nto the chuck of the assembly station for UPC pallets pull an O ring F over all 4 chucking spigots The O rings serve as a precentering facility during assembly and must be removed again later The O rings serve to precenter the chucking spigot position optimal action point 5 Mettre en place les joints toriques Avant d insérer la palette dans le mandrin de le poste de montage pour palettes UPC il co...

Page 18: ...ith compressed air 6bar If the chuck is opened and closed several times the O rings may move which in turn impairs the precentering process For this reason clamp chuck only once If the chuck must be opened and then clamped for a second time the pallet must first be removed for safety reasons Make sure that the positions of the four O rings have not been changed by the first clamping process 6 Insé...

Page 19: ... 16Nm 4 6 2 1 5 3 7 Attach centering plates M6 The bolts used to attach the centering plates must be tightened with a torque wrench in three steps 1st step Tighten bolts crosswise to 5Nm in the order 1 2 3 4 5 6 2nd step As in 1st step but tighten to 10Nm 3rd step As in 1st step but tighten to 16Nm 7 Fixer les plaques de centrage M6 Le serrage des vis de fixation des plaques de centrage doit se fa...

Page 20: ...gs that were previously pulled over the chucking spigots 10 Insert centering bolt Screw in centering bolt E into the M8 threaded borehole until it stops The centering bolt serves as a positional orientation when pallets are inserted in the UPC chuck To index the pallet in the UPC chuck into a different position 90 180 270 the centering bolt must be removed 8 Desserrer la palette 9 Enlever les join...

Page 21: ...e of 6bar Air supply lines to tooling system leak Check connections Dirty air clogs the tooling system mechanism Call EROWA for servicing work 2 Mechanical failure Measuring inaccuracy in the position of the workpiece carrier or workpiece with directly attached centering segments Centering segments loose Tighten M6 to 16Nm Centering prisms dirty Clean with anti corrosive spray Centering segment bl...

Page 22: ...or UPC ER 007826 Torque wrench ER 011600 4 Maintenance Graisser les billes Nettoyer soigneusement les surfaces de contact 5 Pièces de rechange Options Jeu de segments de centrage pour palettes UPC montés par le bas ER 013200 Palette de positionnement pour UPCER 007826 Clédynamométrique ER 011600 4 Wartung Kugeln fetten Berührungsflächen sauber reinigen 5 Ersatzteile Optionen Set Zentriersegmente f...

Page 23: ...ROWA Distribution France Sàrl PAE Les Glaisins 12 rue du Bulloz FR 74940 Annecy le Vieux France Tel 4 50 64 03 96 Fax 4 50 64 03 49 info erowa tm fr www erowa com Italien Italien EROWA Tecnologie S r l EROWA Tecnologie S r l Strada Statale 24 km 16 200 Via Leonardo Da Vinci n 8 IT 10091 Alpignano TO IT 31020 Villorba TV Italia Italia Tel 011 9664873 Tel 011 9664873 Fax 011 9664875 Fax info erowa i...