ESAB Origo Mig 4002c, Instruction Manual

Page 1: ...Valid for serial no 740 743 741 744 742 745 801 802 803 804 806 805 0349 301 143 080904 Mig 4002cw Mig 4002c Mig 5002cw Mig 5002c Mig 6502cw Mig 6502c Origo Instruction manual ...

Page 2: ...trical installation 9 5 4 Mains power supply 9 6 OPERATION 10 6 1 Connections and control devices 10 6 2 Overheating protection 10 6 3 Water connection 11 6 4 Water flow guard 11 7 MAINTENANCE 11 7 1 Inspection and cleaning 11 7 2 Topping up the coolant 12 8 FAULT TRACING 12 9 ORDERING OF SPARE PARTS 12 DIAGRAM 14 230V 400 415V 440 460V 500V 22 ACCESSORIES 25 ...

Page 3: ...ration of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorised person is stat...

Page 4: ...protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSEL...

Page 5: ...cable 5m with return clamp S Shelf for gas cylinder S Attachment chain for gas cylinder S Guide pin for wire feed unit S Instruction manual 4 TECHNICAL DATA OrigoTM Mig 4002cw Mains voltage 230 400 415 500 V 3 50 Hz 230 440 460 V 3 60 Hz Permissible load at 60 duty cycle 100 duty cycle Mig Mag 400 A 34 V MMA 400 A 36 V Mig Mag 310 A 30 V MMA 310 A 33 V Setting range DC MIG MAG MMA Mig Mag 16A 8V 4...

Page 6: ...mensions lxwxh 830 x 640 x 835 mm Weight with cooling unit 185 kg 199 kg Operating temperature 10 to 40 C Enclosure class IP 23 Application classification OrigoTM Mig 6502cw Mains voltage 230 400 415 500 V 3 50 Hz 230 440 460 V 3 60 Hz Permissible load at 60 duty cycle 100 duty cycle Mig Mag 650 A 44 V MMA 650 A 44 V Mig Mag 500 A 39 V MMA 500 A 40 V Setting range DC MIG MAG MMA Mig Mag 16A 8V 650...

Page 7: ...Equipment marked IP23 is designed for indoor and outdoor use Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard 5 INSTALLATION The installation must be executed by a professional WARNING This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibili...

Page 8: ... 8 mxx02cwe 5 2 Assembly of components During transport the rear wheels of the power source are in their forward position Before use place the wheels in their rear position WARNING GB ...

Page 9: ...34 A 57 33 26 A 103 59 65 47 80 46 37 A Mains cable area 4x 10 4 4 mm2 16 6 6 mm2 25 10 10 mm2 Fuse anti surge 35 25 50 20 A 63 35 50 35 A 80 50 63 50 A 60Hz Mig 4002cw 4002c Mig 5002cw 5002c Mig 6502cw 6502c Mains voltage 230 440 460 V 230 440 460 V 230 440 460 V Primary current 60 duty cycle 100 duty cycle 56 32 43 26 A 43 25 20 A 75 43 50 34 A 57 33 26 A 103 59 65 47 80 46 37 A Mains cable area...

Page 10: ...nnection for weldng current cable 3 Indicating lamp overheating fault 8 Connection BLUE for cooling water to the wire feed unit 4 Connection for weldng current cable 9 Connection RED for cooling water from the wire feed unit 5 Connection for weldng current cable 6 2 Overheating protection The power source has one thermal overload trip which operates if the internal temperature becomes too high int...

Page 11: ...the power source lights up The water flow guard is an accessory Ordering number see on page 25 7 MAINTENANCE Regular maintenance is important for safe reliable operation Maintenance must be executed by a professional Only those persons who have appropriate electrical knowledge authorised personnel may remove the safety plates Note All guarantee undertakings from the supplier cease to apply if the ...

Page 12: ...whether the air filters are clogged S Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check that the correct welding wires are being used S Check the main power supply fuses 9 OR...

Page 13: ... 13 document ...

Page 14: ...Diagram 14 dmxx02cw Mig 4002cw 5002cw 6502cw 400 415 V ...

Page 15: ... 15 dmxx02cw Mig 4002cw 5002cw 6502cw 400 415 V ...

Page 16: ... 16 dmxx02cw Mig 4002c 5002c 6502c 400 415 V ...

Page 17: ... 17 dmxx02cw Mig 4002c 5002c 6502c 400 415 V ...

Page 18: ... 18 dmxx02cw Mig 4002cw 5002cw 6502cw 230 550 V ...

Page 19: ... 19 dmxx02cw Mig 4002cw 5002cw 6502cw 230 550 V ...

Page 20: ... 20 dmxx02cw Mig 4002c 5002c 6502c 230 550 V ...

Page 21: ... 21 dmxx02cw Mig 4002c 5002c 6502c 230 550 V ...

Page 22: ... 22 vrxx02c 230V 400 415V 440 460V 500V ...

Page 23: ...330 OrigoTM Mig 5002c 400V 415V 3 50Hz 744 0349 311 390 OrigoTM Mig 6502cw 400V 415V 3 50Hz with water cooler 742 0349 311 370 OrigoTM Mig 6502c 400V 415V 3 50Hz 745 0349 311 320 OrigoTM Mig 4002cw 230V 500V 3 50Hz 3 60Hz with water cooler 801 0349 311 310 OrigoTM Mig 4002c 230V 500V 3 50Hz 3 60Hz 802 0349 311 360 OrigoTM Mig 5002cw 230V 500V 3 50Hz 3 60Hz with water cooler 803 0349 311 340 OrigoT...

Page 24: ...26 999 AristoTM Feed U6 panel AristoTM Feed 3004 AristoTM Feed 3004 W with water AristoTM Feed 4804 AristoTM Feed 4804 W with water U8 panel AristoTM Feed 3004 AristoTM Feed 3004 W with water AristoTM Feed 4804 AristoTM Feed 4804 W with water 0460 526 886 0460 526 896 0460 526 986 0460 526 996 0460 526 881 0460 526 891 0460 526 981 0460 526 991 OrigoTM YardFeed 2000 MA23 panel OrigoTM YardFeed 200...

Page 25: ...02c 5002cw 5002c 6502cw 6502c Edition 080904 25 amxx02cw Water flow guard 0349 302 251 Filter 0349 302 252 Holder for welding gun and cables 0349 303 362 Adapter 12 Burndy 10 Amphenol 0349 311 512 Strain relief 0349 311 700 ...

Page 26: ...nection set 5 m Connection set 10 m Connection set 15 m Connection set 25 m Connection set 35 m Connection set 1 7 m water Connection set 5 m water Connection set 10 m water Connection set 15 m water Connection set 25 m water Connection set 35 m water 0459 528 780 0459 528 781 0459 528 782 0459 528 783 0459 528 784 0459 528 785 0459 528 790 0459 528 791 0459 528 792 0459 528 793 0459 528 794 0459 ...

Page 27: ...50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 2191 4333 Fax 55 31 2191 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 ...