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EN

MOUNTING SYSTEM FOR STEEL ROOFS

MANUAL

© ESDEC BV 2014

Rev. 20.01.14

mounting system for steel roofs

for solar panels in portrait setup

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Summary of Contents for CLICKFIT BASIC

Page 1: ...EN MOUNTING SYSTEM FOR STEEL ROOFS MANUAL ESDEC BV 2014 Rev 20 01 14 mountingsystemforsteelroofs forsolarpanelsinportraitsetup ...

Page 2: ...PROPERLY SAVED FOR FUTURE USE For the duration and conditions of the warranty we advise you to contact your supplier In addition we refer to our General Conditions which are avail able upon request The manufacturer explicitly rejects all liability for damage or injury resulting from not strictly adhering to this assembly manual and failure to observe the usual care during transportation assembly a...

Page 3: ...g and is strongly discouraged For placement of the solar panels the roof needs to be clean dry smooth and free of mould etc Avoid assembly when there is hard wind or a wet slippery roof On a sloping surface always use fall protection and if necessary with safety nets and edge protection Attention Never stand in the gutter Wear shoes with an enforced nose and sturdy anti slip soles Always wear the ...

Page 4: ...egulations Health and safety DTI Guide 2nd addition Planning and building works notification Make sure to notify the applicable bodies in regards to planning and building works Support For technical or customer support please contact Esdec BV Paderbornstraat 4 7418BP Deventer The Netherlands Tel 31 570 624 177 email info esdec nl info click fit com or contact your local dealer distributor Removal ...

Page 5: ...ght differences in the roof can easily be solved with a special click up cube or heightening cube optional Self sticking EPDM sealing tape is used for waterproofing Attaching the mounting rail The mounting rail is attached to the mounting bracket with a snap connection No further materials or tools are needed for this Attaching the panel The handy mounting help contributes to a fast and safe assem...

Page 6: ...lamp plate Article no 100 3020 8 Mounting bracket Article no 100 2060 13 End cap Black optional Article no 100 3030 14 Colour cap Black optional Article no 100 6500 4 2 Component list 04 Rev 20 01 14 ASSEMBLY MANUAL FOR STEEL ROOFS 10A End clamp Black optional End clamp CFA Black Article no 100 3950 End clamp CFB Black Article no 100 3951 For type see appendix Ch 7 12A Modular clamp plate Black Op...

Page 7: ...s and accessories and or S10 S8 S10 Underneath is a list of the required tools accessories Tape measure Brush Ratchet with hexagonal top Battery screwdriver Marker chalk Knife 05 Rev 20 01 14 ASSEMBLY MANUAL FOR STEEL ROOFS Scaffold or stable safe ladder ...

Page 8: ... keep out of the edge zone of the roof Please take in mind the edge zones as described in DTI GUIDE 2nd addition with a minimum of 30cm Mark the contours of the panel field on the steel plates with chalk or a marker Draw the lines where the mounting rails will be positioned on of the panel s upper edge and the panel s under edge Then mark where the mounting brackets will have to be placed which is...

Page 9: ...nsion bushes serve as a mounting aid in placing the solar panels 6 2 Pre mounting of connection strips You can secure to the mounting rails mutually to one another with the included connection strips Slide the connection strip in the side of the mounting rail and mount it by using the supplied mounting screws 6 5 x19 The tightening torque of the screw connections is 4 5 N m If the total length of ...

Page 10: ... brackets have to be fully covered 4 Place the mounting brackets along the marked line on the roof Ensure that the mounting brackets are positioned parallel on the raised part The ridge of the mounting bracket has to be on the upper side The snap lip is on the underside Screw the mounting bracket to the roof plate with the self tapping plate screw 6 0x25mm At this point screw ONLY the upper screw ...

Page 11: ...ther to the mounting brackets There has to be a clear click The mounting brackets can be sprayed with silicone spray to make the snapping easier 4 Ensure that the mounting rails are perfectly aligned 5 Screw the lower self tapping plate screw 6 0 x25mm to the mounting brackets see appendix on page 14 6 As soon as the rubber on the screw distorts the screw is tight and the roof is watertight Pay sp...

Page 12: ...rail Suspend the first solar panel by using the pre mounted suspension bushes temporarily on to the upper mounting rail As a result you will have your hands free for the rest of the installation 10 Rev 20 01 14 ASSEMBLY MANUAL FOR STEEL ROOFS ...

Page 13: ...lamp precisely fits to the solar panel Let approximately 1 cm of rail protrude visibly besides the end clamp Screw the end clamp tight with the mounting screw The torque of the screw connections is 4 5N m Option Slide the black end caps in the side of the mounting rails and place the colour caps over the mounting screws 11 Rev 20 01 14 ASSEMBLY MANUAL FOR STEEL ROOFS 1 2 OPTION X Y 1 cm ...

Page 14: ...s Then screw the mounting screw with a modular clamp plate into the mounting rail The torque of the screw connections is 4 5N m Ensure that the solar panels are lying perfectly straight before you screw them tight Repeat this with the remaining solar panels Optional place the black colour caps over the mounting screws 12 Rev 20 01 14 ASSEMBLY MANUAL FOR STEEL ROOFS 7 mm OPTION ...

Page 15: ...the underlying solar panels against the upper row of panels after you have suspended them from the mounting rail with the suspension sockets Leave a gap of 1 to 2 cm between the panels Then attach the solar panels firmly to the mounting rails by using the mounting screws end clamps and modular clamp plates Optional Slide the black end clamps in the sides of the mounting rails and place the colour ...

Page 16: ...FA 70 mm 42 mm CFA 70 mm 43 mm CFB 70 mm 44 mm CFB 70 mm 45 mm CFA 70 mm 46 mm CFA 70 mm 47 mm CFB 75 mm 48 mm CFB 75 mm 49 mm CFA 75 mm 50 mm CFA 75 mm 51 mm CFB 75 mm 52 mm CFB 75 mm Ensure that the battery screwdriver with caplet S8 is set to a slip coupling with a maximum coupling of 3N m so the screw does not overturn As soon as the rubber on the screw distorts the screw is tight and the roof...

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