Everflo EDS120, Installation Manual

Page 1: ...EVERFLO STAINLESS uv Unvented HotWater Cylinders Installation and Maintenance Instructions Issue 3 may 2015 ...

Page 2: ... on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations The Benchmark Checklist can be used to demonstrate compliance with Build...

Page 3: ... availability If measuring the water pressure note that a high static no flow mains pressure is no guarantee of good flow availability In a domestic installation 1 5 bar and 25 l min should be regarded as the minimum The maximum mains pressure that the inlet control set can accept is 12 bar Consideration should be given to upgrading existing 15mm cold mains pipework to a larger size if the recomme...

Page 4: ...o Kit TP9000 TP5000 Installation Maintenance Instructions Slimline Direct Models Electric Slimline Indirect Models Direct Models Indirect Models Solar Direct Models Solar Indiect Models Indirect pre plumbed models 1 zone heating Indirect pre plumbed models 2 zone heating Solar indirect pre plumbed models 1 zone heating Solar indirect pre plumbed models 2 zone heating Direct Models Electric Direct ...

Page 5: ...lief valve are combined together in the inlet control set On 60 180 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance of the valves should be considered Consideration should be given to position of discharge pipes tundish drain valves shall be positione...

Page 6: ...d to the vessel Use suitable fittings capable of supporting full vessel weight and with appropriate consideration to wall material Ensure the pre charge in the vessel is set at 3 Bar Connect the expansion vessel to the cold feed pipework between the inlet control set and the cold inlet on the cylinder Ensure that the top of the vessel is accessible for servicing Connecting to the cylinder All of t...

Page 7: ...nce Connect the two port zone valve indirect only into the primary flow pipework The direction of flow arrow should be towards the primary flow connection SECONDARY CIRCULATION EVERFLO STAINLESS UV can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent backflow On large secondary circulation systems it ...

Page 8: ...Any Discharge should be visible at the tundish The tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be given to the installation of a suitable safety device to warn when discharge takes place e g electronically operated Diagram of a typical discharge pip...

Page 9: ...ownward discharges at a low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility c Discharges at a high level e g in to metal hopper and metal down pipe with the end o...

Page 10: ... PTRV BOSS 1 2 D A B C G F D A B C G 22mm HOT DRAW OFF 22mm SECONDARY RETURN not always fitted See table 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 22mm HOT DRAW OFF 22mm SECONDARY RETURN not always fitted See table F PTRV BOSS 1 2 22mm COLD FEED WITH DRY STAT POCKET DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 120 00 SECOND IMMERSION HEATER not always fitted See table 30 0 50 ...

Page 11: ...OR IN BOTTOM OF CYLINDER 1 2 SECOND IMMERSION HEATER not always fitted See table CODE HEIGHT DIAMETER D F ED90 718 550 N F N F ED120 906 550 N F 510 ED150 1093 550 N F 610 ED180 1281 550 N F 710 ED210 1469 550 1000 810 ED250 1719 550 1250 950 ED300 2032 550 1500 1100 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 22mm SECONDARY RETURN not always fitted See table 22mm HOT DRAW OFF ...

Page 12: ...RY RETURN not always fitted See table A B G C W OFF 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER F PTRV BOSS 1 2 DRY STAT POCKET 25 00 15 00 40 00 45 00 35 00 ARY ways fitted CODE HEIGHT DIAMETER A B C D E F G ESD150 1093 550 290 345 390 610 N F 892 390 ESD180 1281 550 290 345 445 710 N F 1080 390 ESD210 1469 550 365 420 500 810 1150 1268 465 ESD250 1719 550 365 420 670 1045 140...

Page 13: ... COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 22mm SECONDARY RETURN not always fitted See table F PTRV BOSS 22mm HOT DRAW OFF E F D C B A G H 50 0 0 0 45 0 CODE HEIGHT DIAMETER A B C D E F G H ET150 1093 550 290 345 642 697 N F 892 390 693 ET180 1281 550 290 345 674 729 N F 1080 390 725 ET210 1469 550 365 420 779 834 1150 1268 465 830 ET250 1719 550 365 420 950 1005 1400 1518 465 100...

Page 14: ...t zone valve not supplied can be used with the pump and high limit stat as shown on pages 13 and 14 INDIRECT TWIN COIL CYLINDER UPPER COIL The upper coil is connected to the fossil fuel boiler as per the instructions for the EVERFLO STAINLESS UV Unvented Indirect single coil model with the dual stat control and high limit thermostat inserted into pocket D diagram page 12 The wiring requirements ar...

Page 15: ... 3 2 E C 1 2 HIGH LIMIT CONTROL Maints supply double pole fused spur 230 220 3amp L N E E C 1 2 HIGH LIMIT CONTROL Maints supply double pole fused spur 230 220 3amp L N E 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE L N PUMP E 3 2 E C 1 2 HIGH LIMIT CONTROL Maints supply double pole fused spur 230 220 3amp...

Page 16: ...er to manufacturers instructions which may override the detail in order to function correctly VARIANT DUAL THERMOSTAT WIRING WIRING DIAGRAM 2 x TWO PORT ZONE VALVES S PLAN WIRING DIAGRAM 2 PORT ZONE VALVE S PLAN VARIANT DUAL THERMOSTAT WIRING 2 PORT HTG Br G BI O G Y 1 2 3 3 2 1 DUAL STAT 2 PORT DHW C 2 C 2 1 Br G Bl O G Y 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 WIRING CENTRE 3 L N 2 L N 1 2 3 4...

Page 17: ...STAT WIRING WIRING DIAGRAM 3 PORT MID POSITION Y PLAN 2 PORT VALVE WIRING DIAGRAM 3 PORT MID POSITION Y PLAN 2 PORT VALVE VARIANT DUAL THERMOSTAT WIRING 3 PORT HTG W G BI O G Y 7 2 3 3 2 1 DUAL STAT 2 PORT DHW C 2 C 2 1 Br G Bl O G Y 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 WIRING CENTRE 3 L N 2 L N 1 2 3 4 L N E 4 5 6 1 2 3 4 2 5A SUPPLY ROOM STAT PROGRAMMER BOILER PUMP ...

Page 18: ...ONE HEATING Connect power supply as per instruction manual TP9000 terminals 5 6 can be used for remote sensor connection Connect power supply as per instruction manual TP9000 terminals 5 6 can be used for remote sensor connection TYPICAL SCHEMATIC WIRING DIAGRAMS PLUMBED CYLINDER ...

Page 19: ...000 TP5000 to system using boilder to control pump 1 2 3 4 5 6 7 8 9 10 11 12 Pump Instruction for connection to a boiler with pump over run facility such as Ideal Logic Heat 1 Disconnect brown pre wire pump flex from position 10 2 Reconnect brown pre wire pump flex to position 12 3 Connect 5 core cable between boiler and wiring control centre to following positions WIRING CENTRE BOILER TERMINAL 1...

Page 20: ...p over pressurising of either supply CONNECTIONS FOR INDIRECT UNITS Connect to the boiler flow and return Positions 19 14 lines An additional expansion vessel and safety valve is supplied The boiler may be Gas Electric or Oil but must be under effective thermostatic control Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NOT SUITABLE Please contact our Technical...

Page 21: ...0 ET250P4 1735 1696 1649 1386 830 905 770 1130 1250 1400 ET300P4 2048 2009 1962 1699 859 934 799 1159 1279 1600 G J I H G F E D C B A CODE A B C D E F G H I J EN120P4 922 883 836 573 171 246 102 470 590 N F EN150P4 1109 1070 1023 760 211 286 140 508 628 N F EN180P4 1297 1258 1211 948 211 286 320 690 810 N F EN210P4 1485 1446 1399 1136 246 321 320 690 810 1150 EN250P4 1735 1696 1649 1386 246 321 32...

Page 22: ...upply CONNECTIONS FOR INDIRECT UNITS Connect to the boiler flow and return Positions 12 14 lines An additional expansion vessel and safety valve is supplied Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NOT SUITABLE Please contact our Technical department for guidance Connect to Position 9 14 for the radiator circuits Twin zone heating unit are supplied with 2...

Page 23: ...5 40 0 45 0 15 0 25 0 35 0 50 0 45 0 18 J I H F E G D C B A EVERFLO STAINLESS UV SOLAR INDIRECT system fit PRE PLUMBED For Twin Zone codes please replace P5 with PT5 CODE A B C D E F G H I J EN120P5 922 883 836 573 171 246 400 470 590 N F EN150P5 1109 1070 1023 760 211 286 440 508 628 N F EN180P5 1297 1258 1211 948 211 286 620 690 810 N F EN210P5 1485 1446 1399 1136 246 321 620 690 810 1150 EN250P...

Page 24: ...arge pipework is free from debris and is carrying the water away to waste efficiently Release the valves and check that they reseat properly On Completion of commissioning fill in the Benchmark check list and leave with the house owner BENCHMARK SCHEME The installer must follow the Benchmark code of practice for the Benchmark certification to be valid The benchmark code of practice can be found on...

Page 25: ...nsult boiler manufacturers instructions Indirect motorised valve fault Check plumbing wiring to motorised valve Indirect cutout in dual stat has operated Reset and investigate cause Water discharges from expansion relief valve If continual pressure reducing valve part of inlet control set may not be operating correctly Check outlet pressure from inlet control set is 3 bar If continual expansion re...

Page 26: ...petent person within 12 months after commissioning and thereafter at 12 monthly intervals The manufacturer reserves the right to seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invoice Annual Services are available from the Customer Service Technical S...

Page 27: ...mperature and pressure relief valve has been tampered with or removed Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of the product Faults and any associated costs arising from lack of power or water Failure incurred by...

Page 28: ...r If new build Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to benefit from the manufacturer 2 year guarantee By completing this form you consent to Everflo Cylinders and their agents holding and using those details for all purposes directly related to the administration and conduct of guarantee services Apart from ...

Page 29: ...Valve Opening Pressure 6 0 Bar Expansion Vessel Charge Pressure 3 0 Bar Maximum Operating Pressure 7 0 Bar Opening Pressure of T P Valve 7 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Thread Type 1 3 4 BSP Fuse Requirement 13A via Double Pole Switch Control Thermostat for Element Temperature Range 45o C 65o C ...

Page 30: ...25m 01s 16m 25s 0 67 3 69 19 0 N A N A 1 12 ENS150 52 205 150 26m 24s 19m 37s 0 77 4 26 19 5 N A N A 1 29 ENS180 60 240 180 32m 14s 23m 05s 0 77 4 26 20 4 N A N A 1 37 ENS210 68 280 210 36m 36s 27m 40s 0 77 4 26 23 4 N A N A 1 64 EVERFLO DIRECT ED90 25 115 90 85m N A N A N A N A N A 0 99 ED120 30 150 120 110m N A N A N A N A N A 1 13 ED150 35 185 150 135m N A N A N A N A N A 1 30 ED180 40 220 180 ...

Page 31: ...0 EN180P4 55 235 180 31m 58s 22m 47s 0 77 4 26 20 28 N A N A 1 40 EN210P4 60 270 210 35m 30s 26m 16s 0 86 4 83 23 08 N A N A 1 68 EN250P4 65 315 250 41m 08s 30m 06s 0 86 4 83 24 40 N A N A 1 95 EN300P4 70 320 300 49m 40s 36m 12s 0 86 4 83 24 87 N A N A 2 20 EVERFLO SOLAR INDIRECT PRE PLUMBED ET180P4 60 240 180 25m 15s 17m 02s 0 67 3 69 20 2 0 67 3 69 1 40 ET210P4 65 275 210 28m 31s 15m 50s 0 77 4 ...

Page 32: ...s fully completed the Benchmark Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Building Regulations England and Wales All installati...

Page 33: ...e and pressure relief valve and expansion valve been fitted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all energy sources fitted with a cut out device Yes No Has the expansion vessel or internal air space been checked Yes No THERMAL STORES ONLY What store temperature is achievable C What is the max...

Page 34: ...omments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 7 Date Engineer Name Company Name Telephone Number Comments Si...

Page 35: ...34 EVERFLO STAINLESS UV UNVENTED HOT WATER CYLINDERS NOTES ...

Page 36: ...hnical development skills that only a company of its size can All sites are licensed to British Standards Quality Assurance BS EN ISO 9001 2008 and The manufacturer is a BSi registered firm This means that all manufacturing plants are monitored by an independent inspectorate and the quality systems employed meet the stringent requirements set down Specifiers users and stockists can depend on Everf...

Page 37: ...Customer Services 0330 999 0035 ...

Page 38: ...Everflo Cylinders Unit 11 Capital Industrial Estate Crabtree Manorway South Belvedere Erith Kent DA17 6BJ Sales Enquiries 0208 3123720 Technical Helpline 0330 999 0035 www everflocylinders co uk ...