Excalibur CHLOR-A-SOFT, Installation And Operaion Manual

Page 1: ...Page 1 Installation and Operation Manual CHLOR A SOFT With Coconut Shell Carbon 220 Bayview Avenue Unit 18 Barrie Ontario L4N 4Y8 www excaliburwater com Water Softener ...

Page 2: ... Cover and Drive Assembly 14 Drive cap Assembly Down flow Piston Regenerant Piston and Spacer Stack Assembly 15 Injector Cap Injector Screen Injector Plug and O ring 16 Refill and Refill Port Plug 17 Drain Line 18 Drain Line 1 19 Water Meter Meter Plug 20 Installation Fitting Assemblies 21 Bypass Valve 22 WS1 Wrench order No V3193 23 Service Instructions 24 Troubleshooting 29 Warranty 31 ...

Page 3: ...y pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer SITE REQUIREMENTS Water pressure 20 125 psi Current draw is 0 25 ampers Water temperature to 30C or 40 to 100F A 15 foot power cord is furnished The tank should be on a firm level surface The plug in transformer is for dry loca...

Page 4: ...level with the drain connection on the control valve This will provide an adequate anti siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Run drain tube to its discharge point in accordance with plumbing codes Pay special attention to codes for air gaps and anti siphon devices 8 BRINE TANK CONNECTION Install a 3 8 O D polyethylene tube from the Refill El...

Page 5: ...tion The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve to isolate the media bed during the regeneration cycle see Figure 1 2 Bypass Position The inlet and outlet handles point to the centre of the bypass the control valve is i...

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Page 8: ... bypass valve handle bypass is now in the diagnostic position Check to verify that water is being drawn from the brine tank There should be a slow flow to the drain Allow three minutes for the media bed to settle 6 Press the REGEN button again to advance the control to the next position and allow water to run for 2 3 minutes Control will transfer and the display will read backwash or rinse dependi...

Page 9: ...sing SET CLOCK 2 Adjust hours with UP and DOWN arrows AM PM toggles at 12 3 Press NEXT 4 Adjust minutes with up and down arrows 5 Press NEXT to complete and return to normal operation ADJUST HARDNESS DAYS BETWEEN REGENERATIONS OR TIME OF REGENERATION For initial set up or to make adjustments please complete the steps as shown to the right Access this mode by pressing NEXT and simultaneously Note H...

Page 10: ...e REGEN notice that flashing REGEN TODAY appears If the display shows E1 E2 or E3 for error call a service technician To shut off water to the system please position arrow handles as shown in the bypass operation diagram below If your valve doesn t look like the diagram below contact your service technician for instructions on how to shut off water NOTES Installation Date Injector color Installed ...

Page 11: ...ion about the step of the regeneration process and the time remaining for that step to be completed The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed Manual Regeneration Sometimes there is need to regenerate the system sooner than when the system calls for it to as a manual regeneration There may be a period of h...

Page 12: ...after 12 Press NEXT to go to step 3U STEP 3U Current Time minutes Set the minutes of the day using UP or DOWN buttons Press NEXT to exit SET CLOCK Press REGEN to return to previous step Power Loss If the power goes out for less than two hours the system will automatically reset itself If an extended power outage occurs the time of day will flash on and off which indicates the time of day should be...

Page 13: ... that day even if sufficient number of gallons were not used to call for regeneration Set Day Override using down or up buttons Number of days between regeneration 1 to 28 or OFF See table 12 for more detail on softener setup and Table 13 for more detail on filter setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I Next Regeneration Time hour Set the hour of day for re...

Page 14: ...Page 14 Drawings and Part Numbers ...

Page 15: ...0701 WS1 Motor 1 3 CLK V310601 WS1 Drive Bracket Spring Clip 1 4 CLK V3108TC WS1TC PC Board 1 5 CLK V3110 WS1 Drive Gear 12 x 36 3 6 CLK V3109 WS1 Drive Gear Cover 1 CLK V3002TC WS1TC Drive ASY Not Shown CLK V3186 WS1 Transformer 110V 12V 1 Drawing number parts 2 through 6 may be purchased as a complete assembly part CLK V3002TC ...

Page 16: ...rder No Description Quantity 1 CLK V3005 WS1 Spacer Stack Assembly 1 2 CLK V3004 Drive Cap ASY 1 3 CLK V3135 O ring 228 1 4 CLK V3011 WS1 Piston Downflow ASY 1 5 CLK V3174 WS1 Regernerant Piston 1 6 CLK V3180 O ring 337 1 ...

Page 17: ...r ASY E WHITE 5 CLK V30101F WS1 Injector ASY F BLUE 1 CLK V30101G WS1 Injector ASY G YELLOW CLK V30101H WS1 Injector ASY H GREEN CLK V30101I WS1 Injector ASY I ORANGE CLK V30101J WS1 Injector ASY J LIGHT BLUE CLK V30101K WS1 Injector ASY LIGHT GREEN Not Shown CLK V3170 O ring 011 Not Shown CLK V3171 O ring 013 The Injector plug and the injector each contain one 011 lower and 013 upper o ring NOTE ...

Page 18: ...rt is required for backwash only systems 2 CLK H4615 Elbow Locking Clip 1 3 CLK JCPP6 Polytube insert 3 8 1 4 CLK JCPG6PBLK Nut 3 8 1 5 CLK H4613 Elbow Cap 3 8 1 6 CLK V3163 O ring 019 1 7 CLK V316501 WS1 RFC Retainer Asy 1 8 CLK V3182 WS1 RFC 1 Not Shown CLK H4650 Elbow with nut and insert Option Assembly includes WS1 RFC ...

Page 19: ...V3162007 WS1 DLFC 0 7 gpm for CLK V3162010 WS1 DLFC 1 0 gpm for CLK V3162013 WS1 DLFC 1 3 gpm for CLK V3162017 WS1 DLFC 1 7 gpm for One CLK V3162022 WS1 DLFC 2 2 gpm for DLFC CLK V3162027 WS1 DLFC 2 7 gpm for must be 7 CLK V3162032 WS1 DLFC 3 2 gpm for used if CLK V3162042 WS1 DLFC 4 2 gpm for CLK V3162053 WS1 DLFC 5 3 gpm for fitting is CLK V3162065 WS1 DLFC 6 5 gpm for used CLK V3162075 WS1 DLFC...

Page 20: ...V3150 WS1 Nut 1 QC 1 8 CLK V3105 O ring 215 1 CLK V3190090 WS1 DLFC 9 0 gpm for 1 CLK V3190100 WS1 DLFC 10 0 gpm for 1 One CLK V3190110 WS1 DLFC 11 0 gpm for 1 DLFC 9 CLK V3190130 WS1 DLFC 13 0 gpm for 1 must be CLK V3190150 WS1 DLFC 15 0 gpm for 1 used if CLK V3190170 WS1 DLFC 17 0 gpm for 1 1 fitting CLK V3190200 WS1 DLFC 20 0 gpm for 1 is used CLK V3190250 WS1 DLFC 25 0 gpm for 1 Can be ordered...

Page 21: ...Page 21 Water Meter and Meter Plug Drawing No Order No Description Quantity 1 CLK V3151 WS1 Nut 1 QC 1 2 CLK V3105 O ring 215 1 3 CLK V300301 WS1 Meter Plug Asy 1 ...

Page 22: ... O Ring 215 2 3 CLK V3105 O Ring 215 2 4 CLK V3149 WS1 Fitting 1 PVC Mule NPT Elbow 2 4 CLK V3189 WS1 Fitting 1 PVC Solvent 90 2 Order No CLK V300702 Order No CLK V300703 Description WS1 Fitting 1 Brass Sweat Assembly Description WS1 Fitting Brass Sweat Assembly Drawing No Order No Description Quantity Drawing No Order No Description Quantity 1 CLK V3151 WS1 Nut 1 Quick Connect 2 1 CLK V3151 WS1 N...

Page 23: ...ss Cap 2 6 CLK V3147 WS1 Bypass Handle 2 7 CLK V3148 WS1 Bypass Rotor Seal Retainer 2 8 CLK V3152 O Ring 135 2 9 CLK V3155 O Ring 112 2 10 CLK V3156 O Ring 214 2 Not Shown Order No CLK V319101 Description WS1 Bypass Vertical Adapter Assembly Order No Description Quantity CLK V3151 WS1 Nut 1 Quick Connect 2 CLK V3150 WS1 Split Ring 2 CLK V3105 O Ring 215 2 CLK V319101 WS1 Bypass Vertical Adapter As...

Page 24: ...Page 24 Service Wrench Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly ...

Page 25: ...o tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The ...

Page 26: ...wo pronged jack on the lower left hand side of the PC board If motor will not easily engage with drive gear when reinstalling lift and slightly rotate motor before reinserting Replace the valve cover After completing any valve maintenance press and hold SET HOUR and DOWN buttons for 3 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics...

Page 27: ...UR and DOWN buttons for 3 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics and establishes the service piston position Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect t...

Page 28: ...n pull straight up on the elbow Replace the elbow locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upwards through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfate or vinegar Do not use a w...

Page 29: ... cap and lift the cap rotor and handle out as one unit Twisting the unit as you pull it out will help to remove it more easily There are three o rings one under the rotor cap one on the rotor stem and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 O rings on both rotors face to the right when being viewed from the front contro...

Page 30: ...ol valve set at NORMAL on 0 e Check control valve set up procedure regeneration time option a Control valve has just been serviced a Press NEXT and REGEN for 3 seconds or unplugged power source jack black wire and plug back in to reset control valve 5 ERROR followed by code number b Foreign matter lodged in control valve b Check piston and spacer stack assembly for foreign matter Error Code 1001 U...

Page 31: ...drive gear or drive cap assembly c Replace drive gear or drive cap assembly and held d Defective PC board d Replace PC board 8 Control valve does not a By pass valve in bypass position a Put bypass valve in normal operation position regenerate automatically b Meter connection disconnected b Connect meter to PC board But does when REGEN Button is depressed c Restricted stalled meter turbine c Remov...