Express Weld Plasma 60 - Ultra, User Manual

Page 1: ...www askaynak com tr Expressweld Model Plasma 60 ULTRA Inverter Plasma Cutting Machine USER MANUAL Cutting with Plasma Arc Cutting Method and Specifications 380V 3Ph Cutting Thickness 20mm Phase ...

Page 2: ...rator Instructions Preparation to Work Accessories Given With The Machine Maintenance and Troubleshooting Electromagnetic Compatability Efficient Use of Machine In Terms of Energy Consumption Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Spare Parts Electrical Connection Diagram Contact Addresses 3 4 5 6 7 9 9 10 13 14 15 15 16 16 16 17 19 20 21 22 Table of Cont...

Page 3: ... Expressweld is the registered trademark of Kaynak Tekniği Sanayi ve Ticaret A Ş ...

Page 4: ...ve work piece connected to the machine Insulate yourself against the tip of cutting torch grounding connection or work piece Immediately after plugging out the power cable do not touch metal ends of power cable there may be electric shock danger MATERIAL BEING CUT MAY BURN High amounts of heat may be produced while cutting operation Hot surfaces and material may cause serious burns While touching ...

Page 5: ...e arc rays or to hot spatter or metal When eyes are exposed to UV rays even for a short time also called as Getting Welder s Flash it may cause burns in your eyes Getting Welder s Flash may not be noticed after hours of exposing but it is too irritating as well as may cause transient blindness Normally getting operator s flash is a temporary situation but exposing eyes to UV rays for a long time a...

Page 6: ...s 0 72 at 50 Output Voltage Volt 104 V DC 97 V DC Input Cable and Fuse Type Delay Action Fuse Value 20 A Mains Input Cable 4 x 2 5 mm EXPRESSWELD Plasma 60 ULTRA is a inverter plasma cutting machine which is manufactured by using the latest inverter technology and inverter plasma cutting power units is a technology that has been emerged as of 1980s in international market 50Hz 60Hz frequency is co...

Page 7: ... or in puddles 6 Plasma cutting machine should be used in places with good environment lighting and should not be used in dark places Also the plasma cutting machine has been designed to be used indoors and is not suitable for using under sunlight rain and snow Do not use plasma cutting machine to defrost pipes 7 Place the machine far away from radio controlled devices Normal operation of the mach...

Page 8: ...t Adjusting Knob Adjusts the current value required for cutting 3 Cutting Gas Test Selection Switch Air test switch 4 Work Cable Connector Work cable connection is made 5 Plasma Cutting Torch Connector Plasma cutting torch connection is made 6 Barometer Indicates the air pressure being used 7 Ready to Cut Warning Lamp Indicates that the machine is ready for cutting 8 Torch Air Pressure Warning Lam...

Page 9: ...Preparation to Work 2 10 11 12 REAR PANEL 1 2 3 6 4 5 7 9 8 FRONT PANEL 8 ...

Page 10: ...ire Therefore pay attention not to keep flammable material within the area where cutting operation is performed e Place Cutting Gas Test switch to SET mode and check whether there is oil moisture in the output air 7 Turn on the On Off switch 10 8 Place Cutting Gas test switch to UN mode for cutting After the air stopped adjust proper cutting R current value which is determined according to the typ...

Page 11: ...ne should be cleaned by pressured air If the machine is used in an environment which contains too much dust and fume this procedure should be performed twice a month To protect small parts be careful about the air pressure while cleaning Check the screws on the machine loose ones must be tightened If any screw is missing put a new one Replace the rusty screws QUARTER YEARLY MAINTENANCE Check wheth...

Page 12: ...Services authorized by Kaynak Tekniği Sanayi ve Ticaret A Ş 3 To protect small parts be careful about the air pressure used in cleaning Do not leave water inside the machine for cleaning purposes 4 Plasma cutting machine should not be cleaned with volatile and synthetic chemicals while cleaning the outside surface a damp and soapy cloth should be used 5 Maintenance work should be performed careful...

Page 13: ...put voltage is higher than normal Check input voltage and connect the machine to input voltage that is at the determined value When pressed to torch trigger torch do not Machine has been left in SET position Take the machine to cutting RUN position Torch is faulty Replace faulty part Contact service Air pressure is not within the required Adjust the air pressure to the determined level Machine is ...

Page 14: ... correctly to the work piece Check the work cable connection if necessary correct the connections Machine or torch is faulty Contact service While cutting cutting arc do not restart after cut off Machine has entered into thermal protection Wait machine to exit from thermal protection Air pressure is low Adjust air pressure Torch consumables are faulty Change torch consumables Torch cuts but cuttin...

Page 15: ...ly install and operate the machine as per the instructions included in the user guide In case any electromagnetic interference is detected user should take necessary precautions for this If necessary Kaynak Tekniği Sanayi ve Ticaret A Ş will help to the user in this matter No modifications should be made on the machine without the written consent of Kaynak Tekniği Sanayi ve Ticaret A Ş Before the ...

Page 16: ...ituation may be necessary for some special applications 6 Work should not be performed near power unit 7 To reduce electromagnetic interference and increase work safety ground the work piece if possible User should check if this grounding may cause problem for himself and for the machine 8 Ideal measurements of the working area should be determined based on the construction of this area and other ...

Page 17: ...nsferring it for long distance place the cutting machine in its box Do not drop the machine and pay attention against the strong mechanical shocks Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Expressweld Plasma 60 ULTRA plasma cutting machine is sold in a cardboard box Do not purchase the machines without packaging For unpacking the machine open top cover of th...

Page 18: ...Spare Parts 1 17 ...

Page 19: ...B 1 B 2 B 3 Part Number Part Description No Handle Machine Cover Fuse EMC PCB EMC Inductance Sold Separately Auxiliary Transformer Control PCB Fitting Connection Peg Solenoid Valve Pressure Regulator Left Side Panel Main Transformer Inductance HF Absorb PCB Front Control PCB Plasma Pressure Meter Front Control PCB Asbly Panel Plasma Selecting Switch Knob Output Terminal Panel Plasma Center Socket ...

Page 20: ...U8751060 82U5496904 B 82U7421540 82U7445321 C PART C 1 C 2 C 3 C 4 C 5 C 6 C 7 No IGBT Pilot Arc Pilot Arc PCB Hall Sensor Mur Spacing Block Mur PCB Plasma Fast Recovery Diode Plasma Output Resistance 2 1 2 1 1 1 2 Part Number Part Description Amount 19 ...

Page 21: ...UIT IGBT AIR Fuse Control Transformer Black White Red Yellow Blue Blue Black Orange Gray White Yellow White Brown Brown PWR 1 PWR 2 Driver CONTROL Torch Test Switch Air Control Air Control Valve EMC Inductance Time Delay Circuit Soft Start Circuit Resistance 20 ...

Page 22: ...r CARD PILOT CONTROL Front Air Circuit Circuit Short Circuit Test Power Output Circuit 10 Plug Connector Short Circuit Test Driver Circuit PWR 3 Power Output Circuit FRONT PANEL Cutting Torch Test 10 Plug Connector Valve Current Control Switch Capacitor Electronic Switching Member Diode Output Inductance Driver and Test Signal Circuit 21 ...

Page 23: ...Form from the authorized person AFTERSALES SERVICE DEPARTMENT Kaynak Tekniği Sanayi ve Ticaret A Ş TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2 Cadde No 5 Şekerpınar 41480 Çayırova KOCAELİ Phone 0262 679 78 00 Fax 0262 679 77 00 umit uzun askaynak com tr cengiz yilmaz askaynak com tr teknikservis askaynak com tr For every kind of maintenance and repair works contact our nearest and a...

Page 24: ...m tr Kaynak Teknigi Sanayi ve Ticaret A S TOSB Taysad Organize Sanayi Bolgesi 2 Cadde No 5 Çayırova 41435 Kocaeli TURKEY Phone 90 262 679 78 00 Fax 90 262 679 78 26 Manufacturer December 2011 CanO www askaynak com tr ...