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Installation Instructions 

 

 

 Ford Replacement Bumper 

Product Number: S2560 

Application: ’11-Current Ford Super Duty 

 

Copyright 2010 Fab Fours, Inc. 

Page 1 of 9 

S2550 Rev D_Rev C

 

       

 

SAFETY 

 

Your safety and the safety of others is very important. 

 

In order to help you make informed decisions about safety, we have provided installation 
instructions and other information.  

 

These instructions alert you to potential hazards that could hurt you or others.  

 

Please do a job safety analysis (JSA) before each task to identify potential hazards for 
your situation and remove/protect against them. 

 

You must use your own good judgment, and take your time. 

Read and understand all safety precautions and instructions before installing this product. 

  
THIS PRODUCT IS FOR OFFROAD USE ONLY.  ALL LIABILITY FOR INSTALLATION 
AND USE RESTS WITH THE OWNER. 
 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY 
OR EQUIPMENT DAMAGE.   

 

Injury hazard 

 

Failure to observe these instructions could lead to severe injury or death. 

 

 

 

Always 

remove jewelry and wear eye protection.

 

 

 

Always 

use extreme caution when jacking up a vehicle for work. Set emergency 

brake and use tire blocks.  Locate and use the vehicle manufacturers designated 
lifting points.  Use jack stands

 

 

Always 

use appropriate and adequate care in lifting components into place. 

 

 

Always 

insure components will remain secure during installation and operation. 

 

 

Always 

wear safety glasses when installing this kit.  A drilling operation will 

cause flying metal chips.  Flying chips can cause serious eye injury.

 

 

 

Always 

use extreme caution when drilling on a vehicle.  Thoroughly inspect the 

area to be drilled (on both sides of material) prior to drilling, and relocate any 
objects that may be damaged.

 

 

 

Always 

use extreme caution when cutting and trimming during fitting. 

 

 

Always 

tighten all nuts and bolts securely per installation instructions. 

 

 

Always 

route electrical cables carefully.  Avoid moving parts, components that 

become hot and rough or sharp edges. 

 

 

Always 

insulate and protect all exposed wiring and electrical terminals. 

 

 

Always 

perform regular inspections and maintenance on mounts and related 

hardware.

 

 

 

Summary of Contents for BLACK STEEL S2560

Page 1: ...d lead to severe injury or death Always remove jewelry and wear eye protection Always use extreme caution when jacking up a vehicle for work Set emergency brake and use tire blocks Locate and use the...

Page 2: ...verview Congratulations on your purchase of the industries best and most stylish Ford Replacement Bumper This bumper has been engineered for strength while keeping the weight down Your bumper was desi...

Page 3: ...7 32 Socket Phillips Screwdriver III Vehicle Preparation 1 1 Disconnect factory fog lamp harness from the connector on the lower radiator core support 2 2 Unclip the splash mat from the factory bumpe...

Page 4: ...9 S2550 Rev D_Rev C 5 5 Remove OEM bumper assembly and set aside 6 6 Remove the under run guards from both frame rails with an 18mm Socket Save this hardware for later use Figure 2 Under run Hardware...

Page 5: ...lation 1 Remove the Bumper from the shipping carton Lay all items out on a blanket to prevent damage to the powder coating Install lower guard IF INSTALLING A WINCH SEE WINCH TRAY INSTALLATION INSTRUC...

Page 6: ...If installing your bumper with D ring shackle mounts they should be placed inside the bumper mounting brackets before final installation Insert the shackle mounts from the front of the bumper as shown...

Page 7: ...t bumper and align mounting slots with the mating slots on the intermediate mounts Install mounting bolts but do not tighten fully It may be helpful to support bumper with a floor jack s during instal...

Page 8: ...pplication 11 Current Ford Super Duty Copyright 2010 Fab Fours Inc Page 8 of 9 S2550 Rev D_Rev C Install the Supplied Tow Hooks in the orientation shown below Open to the inside and on the outside of...

Page 9: ...eck for loose fasteners after the first 100mi of driving less for severe duty applications Periodically check and tighten all fasteners Stripped fractured or bent bolts or nuts need to be replaced Con...

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