Fagor BCSD, Installation Manual

Page 1: ...SYSTEM BCSD Installation manual Ref 1711...

Page 2: ...eir own purpose could violate the rights of the owners It is possible that CNC can execute more functions than those described in its associated documentation however Fagor Automation does not guarant...

Page 3: ...diagram 27 2 10 PLC inputs and outputs diagram 28 CHAPTER 3 CABLES 3 1 Connection between CNC and SCD spindle drive 30 3 2 Connection between CNC and axis BCSD drive 31 3 3 Connection between SCD spi...

Page 4: ...4 Installation manual BCSD System REF 1711...

Page 5: ...AMA BCSD 20AMA BCSD 30AMA BCSD 50AMA FBM 10ADA FBM 15ADA FBM 20ADA FBM 30ADA FBM 50ADA Add 400V drives and motors BCSD 10DMA BCSD 15DMA BCSD 20DMA BCSD 30DMA BCSD 50DMA FBM 10DDA FBM 15DDA FBM 20DDA F...

Page 6: ...features New driver software version BCSD XXAMA 01 BCSD XXDMA 01 New Motor FBM 10 15 20DDA New encoder and motor power cables which length up to 20 meters Remove BSC PC cables add BSC PC USB cables N...

Page 7: ...Axis motor CNC 8055i BSC SA PC 24 V DC USB RS232 X1 ETHERNET X6 X5 X5 HANDWEEL SPINDLE EXTERNAL ENCODER X4 EXTERNAL RESISTOR BSC AA Spindle control BCSD XX AMA Axis control FS5 Spindle motor 3x400 460...

Page 8: ...00 10000 FAGOR BSC CA XX 02 CNC 8055i PC 24 V DC USB RS232 X1 ETHERNET X5 HANDWEEL SPINDLE EXTERNAL ENCODER X4 BSC AA BCSD XX AMA Axis control CN3 CN4 3x200 230 V AC FBM Axis motor CN2 EEC FBM PC RS23...

Page 9: ...Encoder 131072P R Flat with keys with screw thread With Oil Seal FBS 08ADB24 BCSD 08AMA 01 Fagor axis motor 200 V AC 750 W Absolute Encoder 131072P R Flatwithkeyswithscrewthread WithOilSeal withbrake...

Page 10: ...ower cable MPC FBS 18 3 Motor Power cable for FBS 750 W 1 kW motor 3 meter long MPC FBS 18 5 Motor Power cable for FBS 750 W 1 kW motor 5 meter long MPC FBS 18 8 Motor Power cable for FBS 750 W 1 kW m...

Page 11: ...3 01 Motor Power cable for FBM 1 kW 1 5 kW motor 3 meter long MPC FBM 14 5 01 Motor Power cable for FBM 1 kW 1 5 kW motor 5 meter long MPC FBM 14 8 01 Motor Power cable for FBM 1 kW 1 5 kW motor 8 me...

Page 12: ...1 Motor Power cable for FBM 1 kW 1 5 kW motor 3 meter long MPC FBM 14 5 01 Motor Power cable for FBM 1 kW 1 5 kW motor 5 meter long MPC FBM 14 8 01 Motor Power cable for FBM 1 kW 1 5 kW motor 8 meter...

Page 13: ...ower cable MPC FBM 14 3 01 Motor Power cable for FBM 2 kW motor 3 meter long MPC FBM 14 5 01 Motor Power cable for FBM 2 kW motor 5 meter long MPC FBM 14 8 01 Motor Power cable for FBM 2 kW motor 8 me...

Page 14: ...4V Power cable MPC FBM 12 3 Motor Power cable for FBM 3 kW 5 kW motor 3 meter long MPC FBM 12 5 Motor Power cable for FBM 3 kW 5 kW motor 5 meter long MPC FBM 12 8 Motor Power cable for FBM 3 kW 5 kW...

Page 15: ...V Power cable MPC FBM 12 3 Motor Power cable for FBM 3 kW 5 kW motor 3 meter long MPC FBM 12 5 Motor Power cable for FBM 3 kW 5 kW motor 5 meter long MPC FBM 12 8 Motor Power cable for FBM 3 kW 5 kW m...

Page 16: ...p twice around the ferrite with the cable Using ferrite cores is mandatory The ferrite core must be as close to the drive or motor as possible CN2 EEC FBS MPC FBS Ferrite Core Ferrite Core Ferrite Cor...

Page 17: ...p twice around the ferrite with the cable Using ferrite cores at the BCSDs is mandatory The ferrite core must be as close to the drive as possible BCSD Axis control CN3 CN4 CN2 EEC FBM MPC FBM CN1 I O...

Page 18: ...anufactured by SCHAFFNER at the brake power input for servomotors with holding brakes Three phase servo drive should carry three phase filter Choose the right filter according to the items Power range...

Page 19: ...BCSD System REF 1711 2 19 ELECTRICAL DIAGRAM OF THE SYSTEM 2 1 3xBCSD 400 V XYZ 1xSCD 400 V S Figure 1 10...

Page 20: ...20 Installation manual BCSD System 2 ELECTRICAL DIAGRAM OF THE SYSTEM REF 1711 2xBCSD 200 V XY 1xBCSD 400 V Z 1xSCD 400 V S 2 2 2xBCSD 200 V XY 1xBCSD 400 V Z 1xSCD 400 V S Figure 2 10...

Page 21: ...Installation manual BCSD System ELECTRICAL DIAGRAM OF THE SYSTEM 2 REF 1711 21 Spindle drive diagram 2 3 Spindle drive diagram Figure 3 10...

Page 22: ...22 Installation manual BCSD System 2 ELECTRICAL DIAGRAM OF THE SYSTEM REF 1711 X axis diagram BCSD 400 V 2 4 X axis diagram BCSD 400 V Figure 4 10...

Page 23: ...Installation manual BCSD System ELECTRICAL DIAGRAM OF THE SYSTEM 2 REF 1711 23 X axis diagram BCSD 200 V 2 5 X axis diagram BCSD 200 V Figure 5 10...

Page 24: ...24 Installation manual BCSD System 2 ELECTRICAL DIAGRAM OF THE SYSTEM REF 1711 Y axis diagram BCSD 400 V 2 6 Y axis diagram BCSD 400 V Figure 6 10...

Page 25: ...Installation manual BCSD System ELECTRICAL DIAGRAM OF THE SYSTEM 2 REF 1711 25 Y axis diagram BCSD 200 V 2 7 Y axis diagram BCSD 200 V Figure 7 10...

Page 26: ...26 Installation manual BCSD System 2 ELECTRICAL DIAGRAM OF THE SYSTEM REF 1711 Z axis diagram BCSD 400 V 2 8 Z axis diagram BCSD 400 V Figure 8 10...

Page 27: ...Installation manual BCSD System ELECTRICAL DIAGRAM OF THE SYSTEM 2 REF 1711 27 Command diagram 2 9 Command diagram Figure 9 10...

Page 28: ...28 Installation manual BCSD System 2 ELECTRICAL DIAGRAM OF THE SYSTEM REF 1711 PLC inputs and outputs diagram 2 10 PLC inputs and outputs diagram Figure 10 10...

Page 29: ...nd BSC CA XX 02 cables are sold separately The rest of the cables are sold in accessory bags There is an accessory bag for lathes and another one for milling machines Accessory bag for lathes BSC PACK...

Page 30: ...nout 2 x 5 pin male Phoenix minicombicon connector 3 5 mm pitch Characteristics of the CAN cable Type Shielded Twisted pairs 1 x 2 x 0 22 mm2 Flexibility Superflexible Minimum static bending radius of...

Page 31: ...is drive Length 5 m 10 m 15 m Connector 1 x 5 pin male Phoenix minicombicon connector 3 5 mm pitch on the SCD 1 x RJ45 on the BCSD Pinout Characteristics of the CAN cable Type Shielded Twisted pairs 1...

Page 32: ...or of BCSD axis drive Length 300 mm Connector 1 x 5 pin male Phoenix minicombicon connector 3 5 mm pitch on the SCD 1 x RJ45 on the BCSD Pinout Characteristics of the CAN cable Type Shielded Twisted p...

Page 33: ...300 mm Connector 2 x RJ45 Pinout Characteristics of the CAN cable Type Shielded Twisted pairs 1 x 4 x 0 22 mm2 One twisted pair is for 485 485 and another one for CAN H CAN L Flexibility Superflexible...

Page 34: ...tor for the CAN communication end Connector RJ45 Pinout 3 6 Cable for connecting with RS485 to all BCSD axis drives Cable name BSC PC USB Cable to connect from PC USB to CN4 connector of BCSD axis dri...

Page 35: ...18 15 MPC FBS 18 20 MPC FBM 14 3 01 MPC FBM 14 5 01 MPC FBM 14 8 01 MPC FBM 14 10 01 MPC FBM 14 15 01 MPC FBM 14 20 01 MPC FBM 12 3 MPC FBM 12 5 MPC FBM 12 8 MPC FBM 12 10 MPC FBM 12 15 MPC FBM 12 20...

Page 36: ...36 Installation manual BCSD System 3 CABLES REF 1711 Encoder and Power cables...

Page 37: ...AXIS REGISTERS CNC STATUS R1 R9 R1 ACTUAL OPERATION MODE OPMODE R2 MAIN CHANNEL OPERATION MODE OPMODA R3 X AXIS DRIVER STATUS R4 Y AXIS DRIVER STATUS R5 Z AXIS DRIVER STATUS R6 SPINDLE DRIVER STATUS...

Page 38: ...084 TV2 Percentage Y axis Torque R704 P32 SRR704 3 00084 TV2 Percentage Z axis Torque R705 P33 SRR705 4 00040 SV2 Spindle motor speed R706 P34 SRR706 1 00040 SV2 X axis motor speed R707 P35 SRR706 2 0...

Page 39: ...NPOWER M234 Y drive no power DEF M_DRV_Y_TORQUE M235 Y drive with torque DEF M_DRV_Z_NERR M236 Z drive error DEF M_DRV_Z_NPOWER M237 Z drive no power DEF M_DRV_Z_TORQUE M238 Z drive with torque DEF M_...

Page 40: ...nual CONV mode MANUAL CNC manual ISO mode OR M_MAN_CONV CNC manual CONV mode M_MANUAL CNC manual in any mode CUSTOM CNC conversational mode AND B0R2 CNC in execution M_AUT_CONV CNC automatic CONV mode...

Page 41: ...ive ready M_DRV_S_NERR S drive no error CPS R6 LT 2 S with torque M_DRV_S_NPOWER S drive no power B4R16 FEEDHOLD drive S with no torque CPS R6 EQ 3 S drive with torque M_DRV_S_TORQUE S drive with torq...

Page 42: ...N SERVOZON Close Z axis loop TG3 2 700 Axis disable timer DRENA T2 Axis disable timer DRENA DRENAX X axis drive power ON DRENAY Y axis drive power ON DRENAZ Z axis drive power ON VERTICAL AXIS BRAKE M...

Page 43: ...L PLC control on the PLC SPENAS Spindle drive command ON TG3 3 5000 Spindle disable timer DRENA T3 Spindle disable timer DRENA DRENAS Spindle drive power ON SPINDLE FEEDHOLD M_SP1_REQUEST_M3M4 Spindle...

Page 44: ...23R562 Rapid button EXRAPID CNC in Auto and RAPID CNC CONTROL SIGNALS Management of CNC signals AUXEND FEEDHOL XFERINH CYSTART STOP CPS R15 EQ 0 AUXEND AUXEND CNC AUXEND CPS R16 EQ 0 FEEDHOLD FEEDHOL...

Page 45: ...ON TIME COUNTER Management of the CNC ON and Spindle running timers C3 is the amount of hours that the CN is ON C6 is the amount of hours that the Spindle is ON CNC ON DFU M2017 1 second marker OR DF...

Page 46: ...w M function to be developed by the OEM L1 Label decoding M functions CPS MBCD EQ 0 M100 M00 CPS MBCD EQ 1 M1 M01 CPS MBCD EQ 2 ERA M1 100 M02 CPS MBCD EQ 3 M3 Spindle CW CPS MBCD EQ 4 M4 Spindle CCW...

Page 47: ...ware option BCSD DRIVE SYSTEM not activated The adjustment and backup restore procedures may be done in two ways from the CNC or through the WinBCSD program using a Windows based PC that is connected...

Page 48: ...the parameters of the drive may be read and written using the SVAR variable Example P100 SVARn SERCOS ID where n indicates the axis The SERCOS identifier appears on the CNC screen for the machine para...

Page 49: ...ays set it to 1 Mbps 500 Kbps may be used only when the cable islongerthan 20 m but it will affect the maximum number of elements to connect The number of elements available at the CAN bus for a speed...

Page 50: ...valid for axes and spindles All axes of the channel CNC or PLC must have the same value for a m p ACFGAIN P46 In the BCSD drive system digital CAN a m p ACFGAIN P46 must be set to ADVANCED When settin...

Page 51: ...vershoot of the velocity response ERROR 9005 Position error counter overflow Internal counter overflow ERROR 9006 Position error pulse overflow Pn504 Position error pulse exceeded parameter Pn504 ERRO...

Page 52: ...ve type error The parameter setting of servodrive does not match the servomotor ERROR 9044 Reserved ERROR 9045 Absolute encoder multi turn data error Absolute encoder multi turn data is wrong ERROR 90...

Page 53: ...t detected Communication module is not plugged or the communication module is faulty ERROR 9061 Communication module or CPU error CPU of communication module operated abnormally ERROR 9062 Servodrive...

Page 54: ...54 Installation manual BCSD System 6 DESCRIPTION OF SYSTEM ERRORS REF 1711...

Page 55: ...Installation manual BCSD System REF 1711 55...

Page 56: ...56 Installation manual BCSD System REF 1711...

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Page 58: ...or Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com FAGOR AUTOMAT...