Fagor FI - 48 W, Service Manual

Page 1: ...SERVICE MANUAL October 2007 UNDERCOUNTER ALL PURPOSE DISHWASHERS Models FI 48 W FI 64 W FI 72 W ...

Page 2: ...______9 4 7 ELECTRICAL CONNECTION _______________________________________________9 5 INSTALLATION CHECKLIST__________________________________________________12 6 OPERATIONS _______________________________________________________________13 6 1 WASHING ______________________________________________________________13 6 2 DRAINING AND CLEANING ______________________________________________14 6 3 DETER...

Page 3: ...______________________________________________40 14 DETERGENT PUMP NEW LOCATION __________________________________________41 15 PROCEDURE TO INSTALL EXTERNAL CHEMICAL PUMP ________________________42 16 THEMOSTAT CONFIGURATIONS AFTER OCTOBER 2006 _______________________43 17 RECOMMENDED SPARE PARTS_______________________________________________45 18 WARRANTY GUIDELINES______________________________...

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Page 5: ...n Height LVC 21W 26 3 4 FI 48 64W 31 1 2 FI 72W 10 Fourth Electrical Connection Fifth x Remove Top and back panel to access to terminal block Fig 3 x Check Data Plate Fig 4 to verify Voltage and Phase x Verify Terminal Block Connection Single Phase Fig 5 Three Phase Fig 6 x When power cord is supplied verify the connection has not be loosen upon shipment x Check Amps Consumption on Data Plate to s...

Page 6: ...se pressure 15 25 psi Total Time Seconds 2 settings 120 180 Wash Pump Motor Dimensions Shipping Motor hp 1 hp Width 24 1 4 616 mm Depth 27 1 2 698 mm Temperatures Height 38 1 2 978 mm Wash 150ºF 66ºC Max clearance for dishware 12 318mm Rinse 190ºF 88ºC Rack 20 x 20 500mm x 500mm Shipping weight 160 lbs 73 kg Shipping volume cu ft 15 TECHNICAL SPECIFICATIONS Total Power Consumption Boiler Power Con...

Page 7: ...ght 38 1 2 978 mm Wash 150ºF 66ºC Max clearance for dishware 12 318mm Rinse 190ºF 88ºC Rack 20 x 20 500mm x 500mm Shipping weight 160 lbs 73 kg Shipping volume cu ft 15 TECHNICAL SPECIFICATIONS Total Power Consumption Boiler Power Consumption Volts hz ph Amps Power KW Volts hz ph Amps Power KW 208 60 3 16 6 6 0 208 60 3 15 0 5 4 220 60 3 17 6 6 7 220 60 3 15 7 6 0 240 60 3 19 0 7 9 240 60 3 17 1 7...

Page 8: ...res Height 52 1320 mm Wash 150ºF 66ºC Max clearance for dishware 16 420mm Rinse 190ºF 88ºC Rack 20 x 20 500mm x 500mm Shipping weight 180 lbs 82 kg Shipping volume cu ft 20 TECHNICAL SPECIFICATIONS Total Power Consumption Boiler Power Consumption Volts hz ph Amps Power KW Volts hz ph Amps Power KW 208 60 3 16 6 6 0 208 60 3 15 0 5 4 220 60 3 17 6 6 7 220 60 3 15 7 6 0 240 60 3 19 0 7 9 240 60 3 17...

Page 9: ...e exterior is not damaged yet upon opening there is concealed damage to the equipment notify the carrier immediately Notification should be made verbally as well as in written form Request an inspection by the shipping company of the damaged equipment Also contact the dealer through which you purchased the unit 4 2 INSTALLATION DIAGRAMS FI 48W FI 64W FI 72W Fig 1 A Water inlet D Drain hose E Elect...

Page 10: ... the data plate is removed you copy down the essential information in this manual for reference before installation Any transformations or changes made on the machines during installation should be reflected on the data plate or using a label as below 4 4 POSITIONING Leveling and adjusting the height of the appliance is done by turning the leveling stands Fig 2 to the desire height Ensure that the...

Page 11: ...SIZE CONNECTION If the water pressure is less than 20 psi 1 4 kg cm2 installation of a water pump is required as shown in Fig 4 In areas where the pressure fluctuates or is greater than the recommended pressure it is suggested that a water pressure regulator be installed Fig 4 S Gate valve F Filter H Hose E Fill valve B Electro pump M Pressure gauge R Copper It is necessary to remove all foreign d...

Page 12: ...lder E Fig 1 and make sure to leave enough cable to remove the electrical panel from the front for service Tighten the connections Leave free 39 1000 mm of power cord from the rear to facilitate cleaning of the location of the dishwasher Install a circuit breaker in accordance to required consumption guidelines and data plate The machine must be grounded WARNING Electrical Shock Hazard It is the p...

Page 13: ...ire Ground Line Line Note Bridge may have a Brown wire FI 64W FI 72W 208 220 volts 1 phase 5 4 3 2 1 Blue Cap Red White Wires Brown Cap White Wire Gray Cap White Wire Black Cap White Wire Brown Cap Red White Wires Black Cap White Wire Gray Cap 2 White Wire ...

Page 14: ...11 Other wiring configurations used BEFORE May 2006 ...

Page 15: ...ter valve open Is the incoming water supply at 15 25 psi Has been installed with the supplied water hose Is the water hose not kinked Has the incoming water supply been flushed for debris Is the hot water supply at the optimum temperature 140ºF Is the water hardness 2 0gpg 34 2ppm and PH level 7 8 5ph Has the drain plumbing been installed according to the instructions in this manual Is the drain h...

Page 16: ...ad 150º F 66 C Time will vary depending on incoming water temperature Note To speed up the warm up process you can run the Dishwasher a couple of times only after the Rinse Gauge 3 is 180º F 83 C Open the door load your dishwasher and close the door Start the wash by pressing and holding your start button 5 until your machine begins to wash Start switch 5 will illuminate during operation Wash is c...

Page 17: ...of FI 72W it will drain when you pull the overflow tube Depress the Start Button 5 to start the drain pump Start Button 5 will illuminate FI 48W FI 64W only Wait until the Start Button 5 turns off 3 minutes Open door Take out scrap basket for cleaning by twisting to the left Fig 10 Replace scrap basket lock into position by twisting to the right and replace overflow tube with O ring Replace S S fi...

Page 18: ...tom front panel of the machine Locate the detergent dispenser Fig 9 and regulate according to the flow chart Fig 9a For the Rinse turn the button counterclockwise to get more rinse aide and clockwise for less You prime the line by pressing the button Verify all connections to the dispenser are hand tighten to prevent any leaks Control and maintain the level of detergent and rinse aid of the tanks ...

Page 19: ...ions it is requested to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your chemical supplier Read and follow all instructions on the label of the deliming solution Operations Fill the machine Add the correct amount of deliming solutions as recommended by the deliming solution manufacturer The water capacity of the tank can be verified on the sp...

Page 20: ...y the wiring of the switch if correct replace the switch Ip or the door relay Rp Faulty fill pressure switch P1 Verify position change 1 2 1 3 to pressure switch Possibly stuck Dishwasher will NOT FILL after the door is closed Power ON light L1 is illuminated Faulty fill valve V Verify the wiring and voltage received if correct replace fill valve Fill pressure switch s pipe clogged Drain the unit ...

Page 21: ...lve can be clogged or lazy causing poor flow Temperature gauge in front panel is defective Check temperature with a calibrated thermometer Replace temperature gauge if necessary Misadjusted faulty thermostat Tc Verify operation and setting of thermostat replace if necessary If thermostat is not receiving voltage check wiring or replace selector switch IG Faulty high limit stat Tl Reset thermostat ...

Page 22: ...changes from 1 3 to 1 2 Machine temperatures or pressure may not be to specification Verify that the water pressure is at a min of 20psi and max 60 psi The water temperature should be at the recommended 140 F None or too little detergent being used Make sure detergent to dish ratio is fallowed to manufacturer specification Improper loading or overloading Read chapter on proper loading of dishwashe...

Page 23: ...2 3 1 6 5a TSC FI 48 W V M3 M Ds Det m m ve b M4 g m rs L2 r rs a g 0 180 X X 1 1a 2 2a 3 3a 4 4a 5 5a 6 6a 7 7a 8 8a X X X X X X X X X X X X X I G I G 180 0 160s Rinse Wash M5 M3 M2 M1 Termo Stop M4 180sec 5s 15s 2 Z 228444000 Cp Cp R a m n 208 220 240 V 1Ph 380 415 V 3NPh N g a m g n n n a a g g a a n n a a g g a a Rt T S R Ct Rc Cc N Rt Ct Rc Cc 120 120 120sec Program 60s TSTP Cc ...

Page 24: ...a 3 3a 4 4a 5 5a 6 6a 7 7a 8 8a X X X X 90 X X X X X X X X X I G I G 90 180 0 160s Fast got to 90sec Progr Rinse Wash M5 M3 M2 M1 90sec Program Termo Stop M4 180sec 90s 5s 15s 2 Z 258439000 Cp Cp 208 220 240 V 3Ph R S T Ct Cc1 Cc2 Rt Rc a a g m n a m n 208 220 240 V 1Ph 380 415 V 3NPh N g g m n g m n b rs r g g m a R N Ct Cc1 Cc2 Rt Rc a a g m n g m n g m n b rs r g g g g r rs b n m g n m g g n m ...

Page 25: ...60s Fast got to 90sec Progr Rinse Wash M5 M3 M2 M1 90sec Program Termo Stop M4 180sec 90s 5s 15s 2 X X X X I G 90 X 3a 3 2a 2 1a 1 180 0 I G 90 180 0 Cp Cp 208 220 240 V 3Ph R S T Ct Cc1 Cc2 Rt Rc a a g m n a m n 208 220 240 V 1Ph 380 415 V 3NPh N g g m n g m n b rs r g g m a R N Ct Cc1 Cc2 Rt Rc a a g m n g m n g m n b rs r g g g g r rs b n m g n m g g n m n m g a a Rc Rt Cc2 Cc1 Ct T S R Cc1 ...

Page 26: ...ve rs 60HZ Z 228412 W Z 253046 ºF Z 273060 W NC NC A2 A1 n n a ve a vi CC1 Z 743009 1 1 1 Q 578006 rs ve Z 203014 EGO 2 4 1 vi na rs Tc Det Ds am ve B D vi ve am ve a g Rt MB C b n am ve 1 1 1 1 1 1 1 1 1 1 1 1 1 rs ve V vi vi Z 213014 Z 208903 Z 208904 60HZ W Z 203511 V 32130 60HZ W Z 223501 Z 203601 Z 701135 b ve TSC Z 203014 EGO 2 4 1 rs b Tstp 4 1 4 4 4 1 1 1 Z 203014 EGO 2 4 1 am na g Tt cort...

Page 27: ... ESQUEMA TEORICO FI 48W Z 228444 LEYENDA Z 243051 INDICADOR DE COMPONENTES Z 713034 a a m v e g n m a 380 415 V 3N N T S R NC NC A2 A1 n n a ve a vi CC1 Z 743009 R S T N a m g n am ve 220 240 V 1N a R 253044 1 1 1 Q 578006 rs ve Z 203014 EGO 2 4 1 vi na rs Tc Det Ds am ve B D vi ve am ve a g Rt MB C b n am ve 1 1 1 1 1 1 1 1 1 1 1 1 1 rs ve V vi vi Z 213014 Z 208903 Z 208904 50HZ B A Z 201011 60HZ...

Page 28: ... M1 1 2 3 4 5 6 7 8 1a 2a 3a 4a 5a 6a 7a 8a vi b am na na m r n rs g g a ve 1 2 IG r ve L1 1 1 1 rs ve V 3 3 3 1 1 1 g ve a 4 3 3 3 3 3 3 vi vi Z 203009 Z 213014 Z 243047 Z 243046 TMC TMT Z 208903 Z 208904 60HZ W Z 203511 V 32130 60HZ W Z 223501 Z 203601 R 693056 Z 223001 R 253044 Z 213033 ST 1 2 na L2 n ve rs 60HZ Z 258412 W Z 701135 Z 683087 Z 253046 b ve ºF Z 273060 TSC ESQUEMA TEORICO Z 258439...

Page 29: ...a 5a 6a 7a 8a vi b am na na m r n rs g g a ve 1 2 IG r ve L1 1 1 1 rs ve V 3 3 3 1 1 1 g ve a 4 3 3 3 3 3 3 vi vi Z 203009 Z 213014 Z 243047 Z 243046 TMC TMT Z 208903 Z 208904 60HZ W Z 203511 V 32130 60HZ W Z 223501 Z 203601 R 693056 Z 223001 R 253044 60HZ Z 258412 W Z 701135 Z 683087 Z 253046 b ve ºF Z 273060 TSC ESQUEMA TEORICO Z 258439 LEYENDA Z 243051 INDICADOR DE COMPONENTES Z 713034 Q 578006...

Page 30: ...243046 TMC TMT R 693056 Z 213003 R 253044 Z 213033 ST 1 2 na L2 n ve rs 60HZ Z 258412 Z 701135 Z 683087 NC Z 273060 Z 273060 ºF ºF Z 243048 Q 578006 Q 578006 ESQUEMA TEORICO Z 263005 LEYENDA Z 243051 INDICADOR DE COMPONENTES Z 713034 Q 578006 rs ve Z 203014 EGO 2 4 1 vi na rs Tc Det Ds am ve am ve a g Rt MB C b n am ve 1 1 1 1 1 1 1 1 1 1 1 1 vi vi Z 213014 Z 208903 Z 208904 50HZ B A Z 201011 60HZ...

Page 31: ...m 1 rs vi vi rs ve V1 ve Z 203009 Z 243047 Z 243046 TMC TMT R 693056 Z 213003 R 253044 60HZ Z 258412 Z 701135 Z 683087 NC Z 273060 Z 273060 ºF ºF Z 243048 Q 578006 Q 578006 ESQUEMA TEORICO Z 263005 LEYENDA Z 243051 INDICADOR DE COMPONENTES Z 713034 Q 578006 rs ve Z 203014 EGO 2 4 1 vi na rs Tc Det Ds am ve am ve a g Rt MB C b n am ve 1 1 1 1 1 1 1 1 1 1 1 1 vi vi Z 213014 Z 208903 Z 208904 50HZ B ...

Page 32: ...la de llenado y aclarado Condensador de motobomba Motobomba lavado Lámpara de ciclo Micro programador aclarado Micro programador lavado Micro programador marcha Motor programador Resistencia tanque Electropompe de pression Option Presostat de sécurité Doseur de detergent Option Moteur du programm d avancement rapide Micro programador Avance 120 Valve de remplisage et de vidange Condensateur de la ...

Page 33: ...ndensador de motobomba Válvula de llenado y aclarado Micro programador Avance 90 Motor programador Avance Rápido Dosificador de detergente opcional Presostato de seguridad Electrobomba de presión Opcional Rt Tank heating element M Motor programmer M1 Micro programmer on M2 Micro programmer wash M3 Micro programmer rinse L3 Cycle light MBL Motor pump wash C Motor pump condenser V Filling and rinsin...

Page 34: ...rs R Z 683087 a a Ct am r r ve r r A1 A2 B Z 213007 Versión 220 V 50 Hz SHARPLINE 6 seg 180 seg Z 228412 FI 48W MF 48 Z 213002 FI 48 B A FI 45 B SHARPL Añadir cable tierra en bomba desague 4 6 2001 2 Santi 05 01 01 J M P Eliminar piloto verde LMP 1 Z 228407 Esquema de montaje FI 48W MF 48 Z 229016 100 5 50 100 25 50 5 25 Fecha Fagor Industrial Koop Elk Mugatua Sustituido por Sustituye al N Plano n...

Page 35: ...a ve r a am A2 A1 Cc1 n b ve n b vi Ct Rp Z 203062 a m am ve Tt V e r d e A m a ri llo am g na na 180 seg Z 258412 FI 64W MF 64 60Hz 1 Z 243001 FI 64 B A 50Hz 2 am ve 3 1 28 12 00 J M P Introd Versión FI 64 B A eliminar piloto Lmp 24 3 00 S N LAVAVAJILLAS HC 17220 3 Esquema montaje FI 64 W MF 64 FI 64 B A Nº Nº Pieza Modificacion Material Propuesta de Nº Clasificacion Acabado Tolerancias generales...

Page 36: ...ro thru position 2a down to the pump In the normally close position the y will feed press valve P2 for drain Note position 1a also feeds M4 to be discussed later M3 the rinse sequence micro In this sector the pk line feed supplies the normally open w position to the fill valve Upon activation the water valve is energized for 15 seconds of rinsing M4 thermo stop sequence micro This sector is fed fr...

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Page 38: ...ntinue to the rinse cycle Note Although the rinse temperature has reached its set guideline the wash temperature will still need to heat up to 150 F This however will not affect the thermo stop relay 12 4 SELECTOR SWITCH IG 0 When 0 setting is selected all the contacts are open When drainage setting is selected contacts 2 2a 4 4a 5 5a and 8 8a of the electrical diagram are closed When 180 seconds ...

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Page 41: ...ce gasket if it is in bad condition 5 With gasket in place insert the thermostat inside the gaket little by little with the help of a small flat screwdriver 6 Reconnect reassemble following process inversely Time estimated 15 minutes 13 2 WATER VALVE Part number Z701135 TOOLS NEEDED Phillips Screwdriver 2 Flat Head Screwdriver PROCEDURE 1 Remove back panel 2 Remove lower back panel 3 Remove water ...

Page 42: ... 4 Replace with new component 5 Reconnect reassemble following process inversely Time estimated 15 minutes 13 4 TIMER Part number Z228412 FI 48W Z258412 FI 64W TOOLS NEEDED Phillips Screwdriver 2 PROCEDURE 1 Slide out front panel 2 If accessibility is not good enough remove top lid 3 Write down connections colours on the timer before Removing 4 Take out timer 5 Remove the electrical connections 6 ...

Page 43: ... in a different position However they are exchangeable and connections don t change either as it is shown on the pictures and drawings below OLD CONNECTIONS NEW CONNECTIONS TOOLS NEEDED Phillips Screwdriver 2 PROCEDURE 1 Slide out front panel 2 Remove connections 3 Replace with the new timer 4 Reconnect and Reassemble following process inversely Time estimated 15 minutes TOP GREEN CAP ...

Page 44: ... bottom and from the left 6 Use 2 bolts 2 washers and 2 nuts supplied to hold the bracket and the pump 7 Fit detergent pipes on the pump Check out above to see which one goes to the tank and which one goes to the detergent container 8 TIGHTEN DETERGENT PIPE CONNECTIONS 9 Put back rinse aid dispenser in its position New bracket Part Z208434 Holes 1 4 and hardware needed 2 bolts Q012031 2 washers Q2...

Page 45: ... of the wiring kit in the firt position of the selector switch FIG 2 Connect the White Cap of the wiring kit in the second position of the timer M2 third row together with the yellow cap of the timer The other side of the wiring kit remains the 4 bare wires Connect Violet and Green Wires into the Detergent Pump Pump will have voltage during the wash cycle Connect White and Green Wires into the Rin...

Page 46: ...OILER THERMOSTAT Z203014 TEMPLATE 90ºC Z208438000 Z748008000 BOILER THERMOSTAT PROBE HOUSING BRACKET P443060000 CAP Q012073000 BOLT M12X20 Q162070000 NUT M12 Q306024000 GASKET 18x12 5x1 5 HOT WATER ASSURANCE THEMOSTAT Z203014000 TEMPLATE 85ºC Z718446000 ...

Page 47: ...03014000 TERMOSTATO CALDERIN CALENTAMIENTO Z748008000 TANK THERMOSAT PROBE HOUSING BRACKET Z431701000 TANK TEMP GAUGE PROBE HOUSING BRACKET TANK THERMOSTAT Z203014 WITH BRACKET THEMOSTAT Z208435 HIGH LIMIT PROBE HOT WATER ASSURANCE THERMOSTAT PROBE 185ºF TEMPERATURE GAUGE BOILER THERMOSTAT PROBE BOILER HEATING ...

Page 48: ...itch Z203511 Pump Motor 60Hz Z203601 Heating element for tank 2800W 230V Z211903 Rinsing nozzle Z213007 Relay 230V 50 60Hz Z213014 Safety thermostat Z213033 Start button Z223001 Selector switch Z223005 Safety pressure switch Z228412 Timer 60 Hz T Stop FI 48W Z258412 Timer 60 Hz T Stop FI 64 72W Z701135 Water fill valve V321300 10 MF Capacitor Z223501 Drain pump FI 48 64W Q307051 Gasket for Overflo...

Page 49: ...or and include shipping information Parts will be drop shipped from Fagor s Warehouse If the part is under warranty Agency must provide Distributor with the authorization number given by Fagor when placing order Part will be shipped free of charge Using that number Distributor will fill out the Warranty Parts Form and fax e mail it to Fagor at the end of the month If service agency owns a package ...

Page 50: ...lace Washing components such as nozzles retainers arms axles pipes etc Detergent pump Rinse aid dispenser External panels Water solenoid valve Vacuum breaker Capacitor Pressure switch Timer Contactors Relays Main selector switch Thermostats Heater located in the tank Cooler From 30 to 35 minutes to replace Heater located in the booster Door components Hood components Drain pump From 45 to 50 minut...

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Page 52: ...Fagor Commercial Inc 12800 NW 38th Ave Miami Fl 33054 4525 Tel 305 779 0170 Fax 305 779 0173 1 866 GO FAGOR www fagorcommercial com ...