Faraone E5P100, Use And Maintenance Instructions

Page 1: ...AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the auth...

Page 2: ...8 LOADING PLATFORM 4 10 LOADING PLATFORM EXTENSION OPTIONAL 4 11 REMOVABLE OBJECTS HOLDER PLATFORM OPTIONAL 4 12 EMERGENCY PROCEDURES 5 1 EMERGENCY OPERATION 5 1 REPORTING THE ACCIDENT 5 2 DAILY INSP...

Page 3: ...THE OPERATOR DOES NOT COMPLY WITH THE SAFETY PRECAUTIONS SYMBOLS AND TERMS ATTENTION The danger symbol draws attention to potential dangers that might cause injuries To prevent any injuries or fatal a...

Page 4: ...rne by the purchaser The warranty is valid provided all rules laid down for correct use of the machine are complied with The machine is designed and built to last years as long as it is always used fo...

Page 5: ...lish a maintenance schedule based on the information provided in this manual which must be strictly complied with The owner user operator machine lessor company lessee of the machine must not accept r...

Page 6: ...ss Faraone Industrie Spa has approved the operation in writing The machine can be started up at temperatures between 10 C and 40 C Contact Faraone Industrie Spa for machine operation at temperatures n...

Page 7: ...d movable rails are secured in the correct position Keep both feet firmly on the floor of the cage Do not place ladders boxes steps planks or similar items on the cage to increase its range of action...

Page 8: ...abilise the machine and have personnel climb down from the cage For non self propelled machine Do not move the machine with outriggers engaged if any or with extending structure raised Before moving t...

Page 9: ...r to load unload it Refer to the Emergency procedures section in this manual Before towing lifting and transporting make sure the cage is completely retracted and emptied Do not pull or push a blocked...

Page 10: ...LIFT STACK OR ARRANGE LOADS ON SHELVING AND IS CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER S POSITION WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE THE STOCK PICKER IS DESIGN...

Page 11: ...MAINTENANCE MANUAL SECTION 2 STOCK PICKER E5P100 Rev 02_2020 Page 2 2 OVERALL DIMENSIONS AND CLEARANCES Measurements expressed in mm 722 790 J kg 100 kg 100 1152 289 1530 600 685 700 680 4102 500 169...

Page 12: ...cm x 70 cm Permitted use INTERNAL USE Power supply 2 Batteries 12V 105 Ah Operators in the cage 1 Maximum capacity of the cage loading platform 200 Kg Maximum capacity of the loading platform 100 Kg M...

Page 13: ...the column powered by the hydraulic unit to lift the structure CAGE OBJECTS HOLDER TRAY AND LOADING PLATFORM The cage the objects holder tray and the loading platform are made entirely of galvanised i...

Page 14: ...ns defined by the employer and government regulations 4 Sufficient knowledge of the mechanical operation of the machine to be able to recognise a fault 5 Safe methods for using the machine in the pres...

Page 15: ...Make sure all machine functions are disabled when the emergency stop button is pressed d Activate all functions and check correct operation of all limit switches and master and operation switches Mach...

Page 16: ...CTROCUTION IMPACT AND COLLISION HAZARD WITH EXCESSIVE LOADS COMPARED TO ALLOWED LIMITS DANGER OF LOSS OF STABILITY AND OVERTURNING ON FLOORING WITH LOWER CAPACITY THAN THE WEIGHT OF THE MACHINE DANGER...

Page 17: ...ifications of the machine IT EMITS A WARNING SOUND IN THESE CONDITIONS WITH THE CAGE IN STAND BY POSITION THE MACHINE CAN STILL MOVE WHEREAS WITH CAGE LIFTED ANY MOVEMENT OTHER THAN CAGE DESCENT IS PR...

Page 18: ...ection of lower limbs NON SLIP SHOES ATTENTION THE USE OF ANY ADDITIONAL SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE CHECKED BASED ON THE ASSESSMENT OF THE SPECIFIC RISKS CARRIED OUT BY THE EMPLOYER...

Page 19: ...console of the cage The vibrations generated by the machine do not constitute any danger for the operator who is inside the cage The level of continuous sound pressure A measurement in the cage is les...

Page 20: ...e GREEN LED on While using the machine the battery charge will change from fully charged indicated by the green LED to partially charged indicated by the orange LED to low battery indicated by the red...

Page 21: ...ton 5 Battery charge machine operation hour display 6 Transport position speed regulator 7 Start indicator LED 8 Cage lifting or lowering indicator LED 9 Loading platform up down control General infor...

Page 22: ...e key and TURN clockwise and RELEASE to restore the emergency stop NOTE in order for the machine to operate the emergency stop button on the cage must be on RESET ATTENTION SWITCH THE MACHINE OFF AND...

Page 23: ...display The display shows the machine s operating hours expressed in tenths of an hour and only calculating the time of any machine movement as well as battery charge level from maximum charge when a...

Page 24: ...o actuate the joystick functions NOTE both pedal switch and joystick actuation lever must be held down in order to actuate the joystick functions ACCESS TO CAGE To access the cage the operator must pu...

Page 25: ...NG FROM A HEIGHT AND BLOCKING THE MACHINE FUNCTIONS ATTENTION MAKE SURE YOUR HANDS DO NOT GET CAUGHT WHEN CLOSING THE GATE ATTENTION DO NOT RAISE LOWER THE CAGE IF THE MOBILE RAILING DOES NOT APPEAR T...

Page 26: ...D USE TRANSPORT AND LIFTING PROCEDURES General information The stock picker can be transported to a work site using one of the following methods By driving the machine along the route on its base whee...

Page 27: ...4 9 Handling with a forklift The machine can be lifted with a forklift truck In this case it must be held from the side of the machine in order to position it in a stable way on the forks see followin...

Page 28: ...nt of the machine in confined places To close the loading platform proceed as follows 1 Raise the loading platform up to the maximum height using the specific control 2 Hold the loading platform with...

Page 29: ...he loading platform to increase the supporting surface by 27 cm The extension does not change the maximum load on the loading platform which is still 100kg ATTENTION THE TOTAL NOMINAL LOAD IS OBTAINED...

Page 30: ...d one low as required Installing the removable loading platform Insert the platform from the front of the machine in one of the two possible positions indicated position 1 low platform position 2 high...

Page 31: ...case of absolute need The machine controls must only be used by qualified personnel DISCONTINUE MACHINE ACTIVITY IF THE CONTROLS ARE NOT WORKING CORRECTLY In case of incorrect operation of the contro...

Page 32: ...uctures transfer the person from the cage to a safe place before freeing the machine Recovery equipment can be used to allow the occupant to climb down from the cage A crane or forklift may be used to...

Page 33: ...wear a Drive wheels free wheels and swivel castors Check there is no debris attached to the wheels or around them b Base frame Ensure there are no loose wires or cables hanging underneath the base che...

Page 34: ...ITIES DO NOT TAKE INITIATIVES IF UNSURE OF WHAT YOU ARE DOING ATTENTION TO CARRY OUT MAINTENANCE AND OR CLEANING OPERATIONS ON THE MACHINE THAT REQUIRE THE EXTENDING STRUCTURE TO REMAIN IN A PARTIALLY...

Page 35: ...ance doors Correct blocking of the cage and entrance doors operating correctly Check the controls in the cage Controls secured legible signs emergency stop switch in the reset position for operation a...

Page 36: ...Checking the sliding pads of the extendible column Each part of the lifting column called extension slides over the other by means of nylon pads With regular machine use these could be worn and cause...

Page 37: ...paragraph 4 Loosen the connection terminals of the batteries positive pole and negative pole 5 Remove the batteries and replace them with new ones 6 Connect the terminals of the batteries making sure...

Page 38: ...he machine s power supply 3 Follow the instructions to open the casing of the base carriage described in the OPENING THE BASE CARRIAGE CASING paragraph 4 Check the oil level and top up if necessary or...

Page 39: ...ows 1 Remove the locking screws insert the service screws in the appropriate extraction holes and fasten them until they enter freely 2 At the start of release alternately tighten the screws in order...

Page 40: ...the splined hub after having removed the seeger ring or self locking nut Refit the new lining TRANSMISSION MOTOR Checking the condition of the motor 1 Unscrew the two M5 tie rods and extract the alum...

Page 41: ...EXTENSION SLIDING PADS Each part of the lifting column called extension slides over the other by means of nylon pads With regular machine use these pads could be worn and this could cause direct rubbi...

Page 42: ...m the column and remove the four pads 3 on it 3 Remove all the pads 4 present 4 on each side in the upper part of the second extension fully extract it from the column and remove the four pads 5 in it...

Page 43: ...ur new pads on each side in the holes 1 made externally at the top of the first extension 3 Insert the four new pads into the holes 2 made internally on each side at the base of the second extension a...

Page 44: ...second extension 6 Tighten the ring nut again that connects the cage last extension unit to the hydraulic cylinder and reposition the protective casing by tightening the two screws previously removed...

Page 45: ...TH IT ATTACHMENT 1 Layout for decal application Pos SYMBOL DESCRIPTION Pos SYMBOL DESCRIPTION 1 DANGER SIGN RISK OF FALLING OBJECTS FROM ABOVE 2 DANGER SIGN CRUSHING AND TRAPPING OF UPPER LIMBS 3 PROH...

Page 46: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER E5P100 Rev 02_2020 Page 9 2 4 1 3 9 5 6 11 13 8 12 2 10...

Page 47: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER E5P100 Rev 02_2020 Page 9 3 6 7...

Page 48: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER E5P100 Rev 02_2020 Page 9 4 ATTACHMENT 2 Hydraulic diagram...

Page 49: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER E5P100 Rev 02_2020 Page 9 5...

Page 50: ...le 80 Ah Teleruttore di linea Motore centralina oleodinamica 24V 800W Teleruttore centralina oleodinamica 24V 80Ah Elettrovalvola discesa 24V Motoruota trazione 24V 350W Micro Lepre Tartaruga Pizzato...

Page 51: ...17 27 18 19 20 23 21 22 24 25 16 Contatto NC Pizzato E2CPO1G2V1 17 Indicatore e contaore batterie UB 18 Pulsante clacson Pizzato 4PU2S5210 19 Contatto NO Pizzato E2CP10G2V1 20 Spia rossa 24V S 2233 R...

Page 52: ...TIVO FILO N 1 B NEGATIVO FILO N 2 B NEGATIVO FILO N 3 B NEGATIVO FILO N 4 B NEGATIVO 1 27 Fungo di emergenza a chiave Pizzato 4PEBZ4531 2 1 1 1 1 28 Contatto NO Pizzato E2CP10G2V1 29 Micro salita pian...

Page 53: ...5 8 11 12 9 6 3 10 7 4 1 A2 Art N 1 Descrizione Quantit 2 3 4 5 6 7 8 9 10 1 1 2 3 4 5 6 7 7 8 9 10 11 11 11 12 15 Batteria 12V 2 Fusibile 80 Ah Teleruttore di linea Motore centralina oleodinamica 24...

Page 54: ...15 Fungo di emergenza a chiave Pizzato 4PEBZ4531 2 1 1 1 1 1 1 1 1 1 FILO N 12 15 16 17 27 18 19 20 23 21 22 24 25 16 Contatto NC Pizzato E2CPO1G2V1 17 Indicatore e contaore batterie UB 18 Pulsante c...

Page 55: ...020 Page 9 11 ATTACHMENT 5 Inspection certificate STOCK PICKER E5P100 Serial number The machine built in conformity with the type testing model has undergone the following tests Brake test Overload te...

Page 56: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER E5P100 Rev 02_2020 Page 9 12 ATTACHMENT 6 Declaration of conformity...

Page 57: ...he column sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no bac...

Page 58: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 59: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 60: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 61: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 62: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 63: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 64: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 65: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 66: ...sliding pads Every two years Perform QUARTERLY AND SIX MONTHLY MAINTENANCE Hydraulic oil change Date _______________ Signature ________________ NOTES DONE Quarterly P O Check there is no backlash mech...

Page 67: ...NOTES...

Page 68: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com...